Skip to main content
Log in

Corrosion behavior of metals or alloys with a solid NaCl deposit in wet oxygen at medium temperature

  • Published:
Science China Technological Sciences Aims and scope Submit manuscript

Abstract

The corrosion of metals or alloys under solid NaCl deposit in wet oxygen (water vapor and oxygen) at medium temperature 400–700°C causes serious damage and has received considerable attention in recent years. Series of mechanistic studies have revealed synergistic interactions between solid NaCl and water vapor, which accelerates the corrosion process. In addition, the overall corrosion process comprises both chemical reactions (oxidation) and electrochemical reactions and their mutual interactions depend on the system of interest. Interestingly, the wet oxygen environment was found to modify the reactions of the element Cr, which plays a useful role in corrosion protection in this special environment.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Shu Y, Wang F, Wu W. Synergistic effect of NaCl and water vapor on the corrosion of 1Cr-11Ni-2W-2Mo-V steel at 500–700°C. Oxid Met, 1999, 51: 97–110

    Article  Google Scholar 

  2. Shu Y, Wang F, Wu W. Corrosion behavior of Ti60 alloy coated with a solid deposit in O2 plus water vapor at 500–700°C. Oxid Met, 1999, 52: 463–473

    Article  Google Scholar 

  3. Shu Y, Wang F, Wu W. Corrosion behavior of pure Cr with a solid NaCl deposit in O2 plus water vapor. Oxid Met, 2000, 54: 457–471

    Article  Google Scholar 

  4. Wang F, Geng S, Zhu S. Corrosion behavior of a sputtered K38G nanocrystalline coating with a solid NaCl deposit in wet oxygen at 600 to 700°C. Oxid Met, 2002, 58: 185–195

    Article  Google Scholar 

  5. Geng S, Wang F, Zhu S. High-temperature oxidation behavior of sputtered IN738 nanocrystalline coating. Oxid Met, 2002, 57: 231–243

    Article  Google Scholar 

  6. Wang F, Shu Y. Influence of Cr content on the corrosion of Fe-Cr alloys: The synergistic effect of NaCl and water vapor. Oxid Met, 2003, 59: 201–213

    Article  Google Scholar 

  7. Misra R D K, Sivakumar R. Eeffect of NaCl vapor on the oxidation of Ni-Cr alloys. Oxid Met, 1986, 25: 83–92

    Article  Google Scholar 

  8. Evans H E, Hilton D A, Holm R A, et al. The oxidation of a stainless steel with limited quantities of sea salt. Oxid Met, 1981, 16: 327–338

    Article  Google Scholar 

  9. Zeng C L, Zhang T. Electrochemical impedance study of corrosion of B-1900 alloy in the presence of a solid Na2SO4 and a liquid 25 wt.% NaCl-75 wt.% Na2SO4 film at 800°C in air. Electrochimica Acta, 2004, 49: 1429–1433

    Google Scholar 

  10. Arteaga C C, Chavarín J U, Calderon J P, et al. Study of molten salt corrosion of HK-40m alloy applying linear polarization resistance and convensional weight loss techniques. Corrosion Sci, 2004, 46: 2663–2679

    Article  Google Scholar 

  11. Shen J, Zhou L, Li T. High-temperature oxidation of Fe-Cr alloys in wet oxygen. Oxid Met, 1997, 48: 347–356

    Article  Google Scholar 

  12. Asteman H, Svensson J E, Johansson L G, et al. Indication of chromium oxide hydroxide evaporation during oxidationof 304L at 873K in the presence of 10% water vapor. Oxid Met, 1999, 52: 95–111

    Article  Google Scholar 

  13. Asteman H, Svensson J E, Norell M, et al. Influence of water vapor and flow rate on the high-temperature oxidation of 304L; effect of chromium oxide hydroxide evaporation. Oxid Met, 2000, 54: 11–26

    Article  Google Scholar 

  14. Zheng X, Rapp R A. Chloridation-oxidation of Fe-Cr and Ni-Cr alloys at 800°C. Oxid Met, 1997, 48: 527–551

    Article  Google Scholar 

  15. Shu Y. Corrosion behavior of some metals and coatings under the synergistic effect of solid NaCl and water vapor at 500–700°C (in Chinese). Doctoral Dissertation. Shenyang: the Institute of Corrosion and Protection of Metals, CAS, June 1999

    Google Scholar 

  16. Wang C, Jiang F, Wang F. Corrosion inhibition of 304 stainless steel by nano-sized Ti/Silicone coatings in an environment containing NaCl and water vapor at 400–600°C. Oxid Met, 2004, 62: 1–13

    Article  Google Scholar 

  17. Liu L, Li Y, Zeng C, et al. Electrochemcial impedance spectroscopy (EIS) studies of the corrosion of pure Fe and Cr at 600°C under solid NaCl deposit in water vapor. Electrochimica Acta, 2006, 51: 4736–4743

    Article  Google Scholar 

  18. Tang Y, Liu L, Li Y, et al. Evidence for the occurrence of electrochemical reactions and their interaction with chemical reactions during the corrosion of pure Fe with solid NaCl deposit in water vapor at 600°C. Electrochem Commun, 2010, 12: 191–193

    Article  Google Scholar 

  19. Reese E, Grabke H, Effect of sodium chloride on the oxidation of high alloy Cr and Cr-Ni-steel. Werkst Korros, 1993, 44: 41–47

    Article  Google Scholar 

  20. Tang Y, Liu L, Li Y, et al. The electrochemical corrosion mechanisms of pure Cr with NaCl deposit in water vapor at 600°C. J Electrochem Soc, 2011, 158: C237–C241

    Article  Google Scholar 

  21. Smith D E. Alternating current polarography of electrode processes with coupled homogeneous chemical reactions I Theory for systems with first-order preceding, following, and catalytic chemical reactions. Anal Chem, 1963, 35: 602–609

    Article  Google Scholar 

  22. Delahay P, Berzins T. Theory of electrolysis at constant current with partial or total control by diffusion application to the study of complex ions. J Am Chem Soc, 1953, 75: 2486–2493

    Article  Google Scholar 

  23. Tang Y. Electrochemical corrosion of Fe, Cr and Fe-20Cr alloy under solid salts deposit in oxygen flow with water vapor at intermediate temperatures (in Chinese). Doctoral Dissertation. Shenyang: the Institute of Metal Research, CAS, June 2010

    Google Scholar 

  24. Shinata Y, Nishi Y. NaCl-induced accelerated oxidation of chromium. Oxid Met, 1986, 26: 201–212

    Article  Google Scholar 

  25. Lou H, Wang F, Xia B, et al. High-temperature oxidation resistance of sputtered micro-grain superalloy K38. Oxid Met, 1992, 38: 299–307

    Article  Google Scholar 

  26. Wang F. Oxidation resistance of sputtered Ni3(AlCr) nanocrystalline coating. Oxid Met, 1997, 48: 247–258

    Article  Google Scholar 

  27. Geng S, Wang F, Zhu S, et al. Hot-corrosion resistance of a sputtered K38G nanocrystalline coating in molten sulfate at 900°C. Oxid Met, 2002, 57: 549–557

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Li Liu or FuHui Wang.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Liu, L., Li, Y. & Wang, F. Corrosion behavior of metals or alloys with a solid NaCl deposit in wet oxygen at medium temperature. Sci. China Technol. Sci. 55, 369–376 (2012). https://doi.org/10.1007/s11431-011-4675-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11431-011-4675-7

Keywords

Navigation