Skip to main content
Log in

Sulfate removal from mine-impacted water by electrocoagulation: statistical study, factorial design, and kinetics

  • Research Article
  • Published:
Environmental Science and Pollution Research Aims and scope Submit manuscript

Abstract

This work aimed to remove sulfate and acidity from mine-impacted water (MIW) via electrocoagulation (EC), a technique which stands as an advanced alternative to chemical coagulation in pollutant removal from wastewaters. The multiple electrochemical reactions occurring in the aluminum anode and the stainless steel cathode surfaces can form unstable flakes of metal hydroxysulfate complexes, causing coagulation, flocculation, and floatation; or, adsorption of sulfate on sorbents originated from the electrochemical process can occur, depending on pH value. Batch experiments in the continuous mode of exposition using different current densities (35, 50, and 65 A m−2) were tested, and a statistical difference between their sulfate removals was detected. Furthermore, the intermittent mode of exposure was also tested by performing a 22-factorial design to verify the combination with different current densities, concluding that better efficiencies of sulfate removal were obtained in the continuous mode of exposition, even with lower current densities. After 5 h of electrocoagulation, sulfate could be removed from MIW with a mean efficiency of 70.95% (in continuous mode of exposition and 65 A m−2 current density), and this sulfate removal follows probable third-order decay kinetics in accordance with the quick drop in sulfate concentration until 3 h of exposure time, remaining virtually constant at longer times.

Graphical abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

Abbreviations

AMD:

acid mine drainage

ANOVA:

analysis of variance method

EC:

electrocoagulation

MAV:

maximum allowed value

MIW:

mine-impacted water

SD:

standard deviation

SRB:

sulfate-reducing bacteria

References

  • Adair JH, Suvaci E, Sindel J (2001) Surface and colloid chemistry. Encycl. Mater. Sci. Technol. 1–10

  • Al-Abed SR, Pinto PX, McKernan J et al (2017) Mechanisms and effectivity of sulfate reducing bioreactors using a chitinous substrate in treating mining influenced water. Chem Eng J 323:270–277. https://doi.org/10.1016/j.cej.2017.04.045

    Article  CAS  Google Scholar 

  • An C, Huang G, Yao Y, Zhao S (2017) Emerging usage of electrocoagulation technology for oil removal from wastewater: a review. Sci Total Environ 579:537–556. https://doi.org/10.1016/j.scitotenv.2016.11.062

    Article  CAS  Google Scholar 

  • APHA (2017) Standard Methods for the Examination of Water and Wastewater, 23rd edn. American Public Health Association, American Water Works Association, Water Environment Federation, Washington D.C

    Google Scholar 

  • Barbosa LP, Costa PF, Bertolino SM, Silva JCC, Guerra-Sá R, Leão VA, Teixeira MC (2014) Nickel, manganese and copper removal by a mixed consortium of sulfate reducing bacteria at a high COD/sulfate ratio. World J Microbiol Biotechnol 30:2171–2180. https://doi.org/10.1007/s11274-013-1592-x

    Article  CAS  Google Scholar 

  • Bener S, Bulca Ö, Palas B, Tekin G, Atalay S, Ersöz G (2019) Electrocoagulation process for the treatment of real textile wastewater: Effect of operative conditions on the organic carbon removal and kinetic study. Process Saf Environ Prot 129:47–54. https://doi.org/10.1016/j.psep.2019.06.010

    Article  CAS  Google Scholar 

  • Box GEP, Hunter WG, Hunter JS (1978) Fractional factorial design at two levels. In: statistics for experimenters: an introduction to design, data analysis, and model building. John Wiley & Sons, Inc, New Jersey, pp 374–418

  • Brazil (2007) National energy plan 2030: thermoelectric generation - mineral coal. Minist. mines energy 146

  • Brazil (2018) 11th Report on Environmental Indicators Management - Public Civil Action no 388 93.8000.533-4. Process no 2000.72.04.002543-9 1–308

  • Brazil (2011) National Council of the Environment (CONAMA). Resolut. no 430 1–9

  • Brazil (2005) National Council of the Environment (CONAMA). Resolut. no 357 58–63

  • Calado V, Montgomery DC (2003) Planejamento de experimentos usando o Statistica. E-papers, Rio de Janeiro

    Google Scholar 

  • Demers I, Benzaazoua M, Mbonimpa M, Bouda M, Bois D, Gagnon M (2015) Valorisation of acid mine drainage treatment sludge as remediation component to control acid generation from mine wastes, part 1: material characterization and laboratory kinetic testing. Miner Eng 76:109–116. https://doi.org/10.1016/j.mineng.2014.10.015

    Article  CAS  Google Scholar 

  • Fogler HS (1999) Elements of chemical reaction engineering, 3rd edn. Prentice Hall, 967 p. New Jersey

  • Follmann HVDM, Souza E, Battistelli AA et al (2020) Determination of the optimal electrocoagulation operational conditions for pollutant removal and filterability improvement during the treatment of municipal wastewater. J Water Process Eng 36:1–10. https://doi.org/10.1016/j.jwpe.2020.101295

    Article  Google Scholar 

  • Guimarães D, Leão VA (2014) Batch and fixed-bed assessment of sulphate removal by the weak base ion exchange resin Amberlyst A21. J Hazard Mater 280:209–215. https://doi.org/10.1016/j.jhazmat.2014.07.071

    Article  CAS  Google Scholar 

  • Helfferich FG (2004) Concepts, definitions, conventions, and notation. In: Comprehensive Chemical Kinetics. Elsevier, vol. 40, pp 7–16

  • Hossini H, Makhdoumi P, Rastegar SO et al (2015) Optimization of the electrocoagulation process for sulfate removal using response surface methodology. Bulg. Chem. Commun. 47:63–71

    Google Scholar 

  • Kaur G, Couperthwaite SJ, Hatton-Jones BW, Millar GJ (2018) Alternative neutralisation materials for acid mine drainage treatment. J Water Process Eng 22:46–58. https://doi.org/10.1016/j.jwpe.2018.01.004

    Article  Google Scholar 

  • Kefeni KK, Msagati TAM, Mamba BB (2017) Acid mine drainage: prevention, treatment options, and resource recovery: a review. J Clean Prod 151:475–493. https://doi.org/10.1016/j.jclepro.2017.03.082

    Article  CAS  Google Scholar 

  • Kefeni KK, Msagati TM, Maree JP, Mamba BB (2015) Metals and sulphate removal from acid mine drainage in two steps via ferrite sludge and barium sulphate formation. Miner Eng 81:79–87. https://doi.org/10.1016/j.mineng.2015.07.016

    Article  CAS  Google Scholar 

  • Levenspiel O (1999) Chemical reaction engineering, 3rd edn. John Wiley & Sons, 684 p. New York

  • Macan JM, Teixeira GA, Pich CT et al (2012) Avaliação da toxicidade de drenagem ácida de mina de carvão, utilizando parâmetros físico-químicos e bioensaios. Rev. Bras. Biociências 10:275–280

    Google Scholar 

  • Mamelkina MA, Cotillas S, Lacasa E, Sáez C, Tuunila R, Sillanpää M, Häkkinen A, Rodrigo MA (2017) Removal of sulfate from mining waters by electrocoagulation. Sep Purif Technol 182:87–93. https://doi.org/10.1016/j.seppur.2017.03.044

    Article  CAS  Google Scholar 

  • Mamelkina MA, Tuunila R, Sillänpää M, Häkkinen A (2019) Systematic study on sulfate removal from mining waters by electrocoagulation. Sep Purif Technol 216:43–50. https://doi.org/10.1016/j.seppur.2019.01.056

    Article  CAS  Google Scholar 

  • Masindi V, Osman MS, Abu-Mahfouz AM (2017) Integrated treatment of acid mine drainage using BOF slag, lime/soda ash and reverse osmosis (RO): Implication for the production of drinking water. Desalination 424:45–52. https://doi.org/10.1016/j.desal.2017.10.002

    Article  CAS  Google Scholar 

  • Mesa V, Gallego JLR, González-Gil R, Lauga B, Sánchez J, Méndez-García C, Peláez AI (2017) Bacterial, archaeal, and eukaryotic diversity across distinct microhabitats in an acid mine drainage. Front Microbiol 8:1–17. https://doi.org/10.3389/fmicb.2017.01756

    Article  Google Scholar 

  • Moodley I, Sheridan CM, Kappelmeyer U, Akcil A (2018) Environmentally sustainable acid mine drainage remediation: Research developments with a focus on waste/by-products. Miner Eng 126:207–220. https://doi.org/10.1016/j.mineng.2017.08.008

    Article  CAS  Google Scholar 

  • Moosa S, Nemati M, Harrison STL (2005) A kinetic study on anaerobic reduction of sulphate, part II: Incorporation of temperature effects in the kinetic model. Chem Eng Sci 60:3517–3524. https://doi.org/10.1016/j.ces.2004.11.036

    Article  CAS  Google Scholar 

  • Najib T, Solgi M, Farazmand A, Heydarian SM, Nasernejad B (2017) Optimization of sulfate removal by sulfate reducing bacteria using response surface methodology and heavy metal removal in a sulfidogenic UASB reactor. J Environ Chem Eng 5:3256–3265. https://doi.org/10.1016/j.jece.2017.06.016

    Article  CAS  Google Scholar 

  • Nariyan E, Sillanpää M, Wolkersdorfer C (2017) Electrocoagulation treatment of mine water from the deepest working European metal mine – performance, isotherm and kinetic studies. Sep Purif Technol 177:363–373. https://doi.org/10.1016/j.seppur.2016.12.042

    Article  CAS  Google Scholar 

  • Nariyan E, Wolkersdorfer C, Sillanpää M (2018) Sulfate removal from acid mine water from the deepest active European mine by precipitation and various electrocoagulation configurations. J Environ Manage 227:162–171. https://doi.org/10.1016/j.jenvman.2018.08.095

    Article  CAS  Google Scholar 

  • Nippatla N, Philip L (2019) Electrocoagulation-floatation assisted pulsed power plasma technology for the complete mineralization of potentially toxic dyes and real textile wastewater. Process Saf Environ Prot 125:143–156. https://doi.org/10.1016/j.psep.2019.03.012

    Article  CAS  Google Scholar 

  • Núñez-Gómez D, Alves AAA, Lapolli FR, Lobo-Recio MÁ (2017a) Application of the statistical experimental design to optimize mine-impacted water (MIW) remediation using shrimp-shell. Chemosphere 167:322–329. https://doi.org/10.1016/j.chemosphere.2016.09.094

  • Núñez-Gómez D, Lapolli FR, Nagel-Hassemer ME, Lobo-Recio MÁ (2018) Optimization of Fe and Mn removal from coal acid mine drainage (AMD) with waste biomaterials: statistical modeling and kinetic study. Waste and Biomass Valorization 1:1–15. https://doi.org/10.1007/s12649-018-0405-8

    Article  CAS  Google Scholar 

  • Núñez-Gómez D, Lapolli FR, Nagel-Hasssemer ME, Lobo-Recio MÁ (2017b) Optimization of acid mine drainage remediation with central composite rotatable design model. Energy Procedia 136:233–238. https://doi.org/10.1016/j.egypro.2017.10.248

    Article  Google Scholar 

  • Núñez-Gómez D, Nagel-Hassemer ME, Lapolli FR, Lobo-Recio MÁ (2016) Potencial dos resíduos do processamento de camarão para remediação de águas contaminadas com drenagem ácida mineral. Polímeros 26:1–7. https://doi.org/10.1590/0104-1428.1757

  • Núñez-Gómez D, Rodrigues C, Lapolli FR, Lobo-Recio MÁ (2019) Adsorption of heavy metals from coal acid mine drainage by shrimp shell waste: Isotherm and continuous-flow studies. J Environ Chem Eng 7:1–10. https://doi.org/10.1016/j.jece.2018.11.032

    Article  CAS  Google Scholar 

  • Peiravi M, Mote SR, Mohanty MK, Liu J (2017) Bioelectrochemical treatment of acid mine drainage (AMD) from an abandoned coal mine under aerobic condition. J Hazard Mater 333:329–338. https://doi.org/10.1016/j.jhazmat.2017.03.045

    Article  CAS  Google Scholar 

  • Rodrigues C, Núñez-Gómez D, Follmann HVDM et al (2020) Biostimulation of sulfate-reducing bacteria and metallic ions removal from coal mine-impacted water (MIW) using shrimp shell as treatment agent. J Hazard Mater (398):122893. https://doi.org/10.1016/j.jhazmat.2020.122893

  • Rodrigues C, Núñez-Gómez D, Silveira DD, Lapolli FR, Lobo-Recio MA (2019) Chitin as a substrate for the biostimulation of sulfate-reducing bacteria in the treatment of mine-impacted water (MIW). J Hazard Mater 375:330–338. https://doi.org/10.1016/j.jhazmat.2019.02.086

    Article  CAS  Google Scholar 

  • Sánchez-España J (2007) The behavior of iron and aluminum in acid mine drainage: speciation, mineralogy, and environmental significance. In: Letcher TM (ed) Thermodynamics, Solubility and Environmental Issues. Elsevier B.V. Chapter 7:137–150

    Google Scholar 

  • Seo EY, Cheong YW, Yim GJ, Min KW, Geroni JN (2017) Recovery of Fe, Al and Mn in acid coal mine drainage by sequential selective precipitation with control of pH. Catena 148:11–16. https://doi.org/10.1016/j.catena.2016.07.022

    Article  CAS  Google Scholar 

  • Shamaei L, Khorshidi B, Perdicakis B, Sadrzadeh M (2018) Treatment of oil sands produced water using combined electrocoagulation and chemical coagulation techniques. Sci Total Environ 645:560–572. https://doi.org/10.1016/j.scitotenv.2018.06.387

    Article  CAS  Google Scholar 

  • Silva AM, Lima RMF, Leão VA (2012) Mine water treatment with limestone for sulfate removal. J Hazard Mater 221–222:45–55. https://doi.org/10.1016/j.jhazmat.2012.03.066

    Article  CAS  Google Scholar 

  • Silva LFO, de Vallejuelo SF-O, Martinez-Arkarazo I et al (2013) Study of environmental pollution and mineralogical characterization of sediment rivers from Brazilian coal mining acid drainage. Sci Total Environ 447:169–178. https://doi.org/10.1016/j.scitotenv.2012.12.013

    Article  CAS  Google Scholar 

  • Singh TSA, Ramesh ST (2014) An experimental study of CI Reactive Blue 25 removal from aqueous solution by electrocoagulation using Aluminum sacrificial electrode: Kinetics and influence of parameters on electrocoagulation performance. Desalin Water Treat 52:2634–2642. https://doi.org/10.1080/19443994.2013.794714

    Article  CAS  Google Scholar 

  • Tait S, Clarke WP, Keller J, Batstone DJ (2009) Removal of sulfate from high-strength wastewater by crystallisation. Water Res 43:762–772. https://doi.org/10.1016/j.watres.2008.11.008

    Article  CAS  Google Scholar 

  • Tolonen E-T, Hu T, Rämö J, Lassi U (2016) The removal of sulphate from mine water by precipitation as ettringite and the utilisation of the precipitate as a sorbent for arsenate removal. J Environ Manage 181:856–862. https://doi.org/10.1016/j.jenvman.2016.06.053

    Article  CAS  Google Scholar 

  • Vepsäläinen M (2012) Electrocoagulation in the treatment of industrial waters and wastewaters. VTT publications.154 p. Thesis (Doctor of Science), Lappeenranta University of Technology, Finland.

  • Vepsäläinen M, Kivisaari H, Pulliainen M, Oikari A, Sillanpää M (2011) Removal of toxic pollutants from pulp mill effluents by electrocoagulation. Sep Purif Technol 81:141–150. https://doi.org/10.1016/j.seppur.2011.07.017

    Article  CAS  Google Scholar 

  • Vepsäläinen M, Pulliainen M, Sillanpää M (2012) Effect of electrochemical cell structure on natural organic matter (NOM) removal from surface water through electrocoagulation (EC). Sep Purif Technol 99:20–27. https://doi.org/10.1016/j.seppur.2012.08.011

    Article  CAS  Google Scholar 

  • Vepsäläinen M, Sillanpää M (2020) Electrocoagulation in the treatment of industrial waters and wastewaters. In: Sillanpää M (ed) Advanced Water Treatment - Electrochemical methods. Elsevier Inc., Miami, pp 1–78

    Google Scholar 

  • Wu M, Hu Y, Liu R, Lin S, Sun W, Lu H (2019) Electrocoagulation method for treatment and reuse of sulphide mineral processing wastewater: characterization and kinetics. Sci Total Environ 696:134063. https://doi.org/10.1016/j.scitotenv.2019.134063

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Contributions

Caroline Rodrigues has contributed for the conceptualization, methodology, investigation, writing the original draft, and review and editing the manuscript; Hioná V. Dal Magro Follmann for the software, investigation, and formal analysis; Dámaris Núñez-Gómez for the conceptualization, methodology, and writing the original draft; Maria Eliza Nagel-Hassemer for writing, reviewing, and editing; Flávio R. Lapolli for project administration and funding acquisition; and María Ángeles Lobo-Recio for the conceptualization, supervision, writing, reviewing, and editing.

Corresponding author

Correspondence to Caroline Rodrigues.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Additional information

Responsible editor: Ioannis A. Katsoyiannis

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Electronic supplementary material

ESM 1

(PDF 678 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Rodrigues, C., Follmann, H.V., Núñez-Gómez, D. et al. Sulfate removal from mine-impacted water by electrocoagulation: statistical study, factorial design, and kinetics. Environ Sci Pollut Res 27, 39572–39583 (2020). https://doi.org/10.1007/s11356-020-09758-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11356-020-09758-1

Keywords

Navigation