Skip to main content
Log in

Mechanical Properties and Three-Dimensional Topological Characterisation of Micron, Submicron and Nanoparticles from Artificial Joints

  • Original Paper
  • Published:
Tribology Letters Aims and scope Submit manuscript

Abstract

Study of the geometry, nanomechanical properties and three-dimensional topographic characteristics of ultra-high-molecular-weight polyethylene (UHMWPE) wear particles provides an insight into understanding the wear mechanisms in artificial joints, which have not been fully explored. In this study, UHMWPE particles were generated, collected and then separated into three groups based on their size: micrometre, submicrometre and nanometre. Particle size distribution and shape features were investigated using scanning electron microscopy. Atomic force microscopy was used to quantify wear particle topographic features and nanomechanical properties. From the wear particle geometry analysis, it was found that nano- and submicron-sized particles had a granular shape while micrometre-sized particles had a flake-like morphology. Moreover, the mechanical properties and topographic characterisation of the UHMWPE material indicated that the nano- and submicron-sized particles had a much greater modulus and smoother surface than that of the micron-sized particles and bulk polymer sample. These differences in the geometric, topographic and mechanical properties between the nanoparticles, submicron particles and the micron particles revealed that the micron particles were most likely to be produced under macroscopic polymer asperity wear, while the nano- and submicron-sized particles were generated under microscopic polymer asperity wear. These findings provide a deeper understanding of the wear mechanism and processes of wear particle generation. Furthermore, the information may be useful to develop strategies for controlling and minimising the production of wear particles with particular features.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  1. Ho, S.P., Carpick, R.W., Boland, T., LaBerge, M.: Nanotribology of CoCr–UHMWPE TJR prosthesis using atomic force microscopy. Wear 253(11–12), 1145–1155 (2002)

    Article  CAS  Google Scholar 

  2. Kurtz, S.M.: Chapter 1—A Primer on UHMWPE, in UHMWPE Biomaterials Handbook, 2nd edn, pp. 1–6. Academic Press, Boston (2009)

    Book  Google Scholar 

  3. Ingham, E., Fisher, J.: Biological reactions to wear debris in total joint replacement. Proc Inst Mech Eng J 214(1), 21–37 (2000)

    CAS  Google Scholar 

  4. Stachowiak, G.W.: Numerical characterization of wear particles morphology and angularity of particles and surfaces. Tribol. Int. 31(1–3), 139–157 (1998)

    Article  CAS  Google Scholar 

  5. Matthews, J.B., Besong, A.A., Green, T.R., Stone, M.H., Worblewski, B.M., Fisher, J., Ingham, E.: Evaluation of the response of primary human peripheral blood mononuclear phagocytes to challenge with in vitro generated clinically relevant UHMWPE particles of known size and dose. J. Biomed. Mater. Res., Part A 52, 296–307 (2000)

    Article  CAS  Google Scholar 

  6. Matthews, J.B., Green, T.R., Stone, M.H., Wroblewski, B.M., Fisher, J., Ingham, E.: Comparison of the response of primary human peripheral blood mononuclear phagocytes from different donors to challenge with model polyethylene particles of known size and dose. Biomaterials 21(20), 2033–2044 (2000)

    Article  CAS  Google Scholar 

  7. Green, T.R., Fisher, J., Stone, M., Wroblewski, B.M., Ingham, E.: Polyethylene particles of a ‘critical size’ are necessary for the induction of cytokines by macrophages in vitro. Biomaterials 19(24), 2297–2302 (1998)

    Article  CAS  Google Scholar 

  8. Richards, L.C.B., Stone, M.H., Fisher, J., Ingham, E., Tipper, J.L.: Identification of nanometre-sized ultra-high molecular weight polyethylene wear particles in samples retrieved in vivo. J. Bone Joint Surg. Br. 90(8), 1106–1113 (2008)

    CAS  Google Scholar 

  9. Richards, L.C.B., Bladen, C.L., Fisher, J., Ingham, E., Tipper, J.L.: Biological activity of nanometresized polymer particles. J. Bone Joint Surg. Br. 93(B), 74 (2011)

    Google Scholar 

  10. Thomas, V., Halloran, B.A., Ambalavanan, N., Catledge, S.A., Vohra, Y.K.: In vitro studies on the effect of particle size on macrophage responses to nanodiamond wear debris. Acta Biomater. 8(5), 1939–1947 (2012)

    Article  CAS  Google Scholar 

  11. Galvin, A.L., Tipper, J.L., Ingham, E., Fisher, J.: Nanometre size wear debris generated from crosslinked and non-crosslinked ultra high molecular weight polyethylene in artificial joints. Wear 259, 977–983 (2005)

    Article  CAS  Google Scholar 

  12. Lapcikova, M., Slouf, M., Dybal, J., Zolotarevova, E., Entlicher, G., Pokorny, D., Gallo, J., Sosna, A.: Nanometer size wear debris generated from ultra high molecular weight polyethylene in vivo. Wear 266(1–2), 349–355 (2009)

    Article  CAS  Google Scholar 

  13. Kobayashi, A., Bonfield, W., Kadoya, Y., Yamac, T., Freeman, M.A.R., Scott, G., Revell, P.A.: The size and shape of particulate polyethylene wear debris in total joint replacements. Proc Inst Mech Eng H 211, 11–15 (1997)

    CAS  Google Scholar 

  14. McKellop, H.A., Campbell, P., Park, S.H.: The origin of submicron polyethylene wear debris in total hip arthroplasty. Clin. Orthop. Relat. Res. 311(311), 3–20 (1995)

    Google Scholar 

  15. Campbell, P., Ma, S., Yeom, B., McKellop, T.P., Amstutz, H.C.: Isolation of predominantly submicron-sized UHMWPE wear particles from periprosthetic tissues. J. Biomed. Mater. Res. 29(1), 127–131 (1995)

    Article  CAS  Google Scholar 

  16. Wang, A., Essner, A., Stark, C., Dumbleton, J.H.: Comparison of the size and morphology of UHMWPE wear debris produced by a hip joint simulator under serum and water lubricated conditions. Biomaterials 17(9), 865–871 (1996)

    Article  CAS  Google Scholar 

  17. Wang, A., Stark, C., Dumbleton, J.H.: Mechanistic and morphological origins of ultra-high molecular weight polyethylene wear debris in total joint replacement prostheses. Proc Inst Mech Eng H 210, 141–155 (1996)

    Article  CAS  Google Scholar 

  18. Besong, A.A., Tipper, J.L.T., Ingham, E., Stone, M.H., Wroblewski, B.M., Fisher, J.: Quantitative comparison of wear debris from UHMWPE that has and has not been sterilised by gamma irradiation. Bone Joint Surg Br 80(2), 340–344 (1998)

    Article  CAS  Google Scholar 

  19. Sieving, A., Wu, B., Mayton, L., Nasser, S., Wooley, P.H.: Morphological characteristics of total joint arthroplasty-derived ultra-high molecular weight polyethylene (UHMWPE) wear debris that provoke inflammation in a murine model of inflammation. Biomed Mater Res Part A 64A(3), 457–464 (2003)

    Article  CAS  Google Scholar 

  20. Gladkis, L.G., Li, R.W., Scarvell, J.M., Smith, P.N., Timmer, H.: Exploration of the size, shape and abundance of UHMWPE wear particles using atomic force microscopy. Wear 267(1–4), 632–638 (2009)

    Article  CAS  Google Scholar 

  21. Tian, Y., Wang, J., Peng, Z.X., Jiang, X.Q.: A new approach to numerical characterisation of wear particle surfaces in three-dimensions for wear study. Wear 282–283, 59–68 (2012)

    Article  Google Scholar 

  22. Yuan, C.Q., Peng, Z., Zhou, X.C., Yan, X.P.: The surface roughness evolutions of wear particles and wear components under lubricated rolling wear condition. Wear 259(1–6), 512–518 (2005)

    Article  CAS  Google Scholar 

  23. Edidin, A.A., Pruitt, L., Jewett, C.W., Crane, D.J., Robert, D., Kurtz, S.M.: Plasticity-induced damage layer is a precursor to wear in radiation-cross-linked UHMWPE acetabular components for total hip replacement. J. Arthroplasty 14(5), 616–627 (1999)

    Article  CAS  Google Scholar 

  24. Wang, A., Sun, D.C., Yau, S.S., Edwards, B., Sokol, M., Essner, A., Polineni, V.K., Stark, C., Dumbleton, J.H.: Orientation softening in the deformation and wear of ultra-high molecular weight polyethylene. Wear 203–204, 230–241 (1997)

    Article  Google Scholar 

  25. Saikko, V.: A multidirectional motion pin-on-disk wear test method for prosthetic joint materials. J. Biomed. Mater. Res. 41, 58–64 (1998)

    Article  CAS  Google Scholar 

  26. Savio, I.J.A., Overcamp, L.M., Black, J.: Size and shape of biomaterial wear debris. Clin Mater 15(2), 101–147 (1994)

    Article  Google Scholar 

  27. McMullin, B.T., Leung, M.Y., Shanbhag, A.S., McNulty, D., Mabrey, J.D., Agrawal, C.M.: Correlating subjective and objective descriptors of ultra high molecular weight wear particles from total joint prostheses. Biomaterials 27(5), 752–757 (2006)

    Article  CAS  Google Scholar 

  28. Punt, I., Baxter, R., Ooij, A., Willems, P., Rhijn, L., Kurtz, S., Steinbeck, M.: Submicron sized ultra-high molecular weight polyethylene wear particle analysis from revised SB Charité III total disc replacements. Acta Biomater. 7(9), 3404–3411 (2011)

    Article  CAS  Google Scholar 

  29. Mabrey, J.D., Keshmiri, A., Engh, G.A., Sychterz, C.J., Wirth, M.A., Rockwood, C.A., Agrawal, C.M.: Standardized analysis of UHMWPE wear particles from failed total joint arthroplasties. J. Biomed. Mater. Res., Part A 63(5), 475–483 (2002)

    Article  CAS  Google Scholar 

  30. American Society for Testing, Materials Subcommittee F04.16: F1877 Standard Practice for Characterization of Particles. ASTM International, West Conshohocken (2005)

    Google Scholar 

  31. Müller, D.J., Büldt, G., Engel, A.: Force-induced conformational change of bacteriorhodopsin. J. Mol. Biol. 249(2), 239–243 (1995)

    Article  Google Scholar 

  32. Celine, H., Alexandre, B., Celine, E.C., Laurence, N.: Glyphosate-induced stiffening of HaCaT keratinocytes, a peak force tapping study on living cells. J Struct Biol. 178, 1–7 (2012)

    Google Scholar 

  33. Moradi, M., Fereidon, A.H., Sadeghzadeh, S.: Dynamic modeling for nanomanipulation of polystyrene nanorod by atomic force microscope. Sci Iran 18(3), 808–815 (2011)

    Article  CAS  Google Scholar 

  34. Trtik, P., Kaufmann, J., Volz, U.: On the use of peak-force tapping atomic force microscopy for quantification of the local elastic modulus in hardened cement paste. Cem. Concr. Res. 42(1), 215–221 (2012)

    Article  CAS  Google Scholar 

  35. Derjaguin, B.V., Muller, V.M., Toporov, Y.P.: Effect of contact deformations on the adhesion of particles. J Colloid Interf Sci 53(2), 314–326 (1975)

    Article  CAS  Google Scholar 

  36. Young, T.J., Monclus, M.A., Burnett, T.L., Broughton, W.R., Ogin, S.L., Smith, P.A.: The use of the PeakForce™ quantitative nanomechanical mapping AFM-based method for high-resolution Young’s modulus measurement of polymers. Meas. Sci. Technol. 22, 1–6 (2011)

    Article  Google Scholar 

  37. ISO, ISO/FDIS 25178-2: Geometrical product specifications (GPS)—surface texture: areal—part 2: terms, definitions and surface texture parameters. International Organization for Standardization, Switzerland (2010)

  38. ASME B46.1: Surface texture, surface roughness, waviness and Lay. ASME International, New York (2009)

  39. DIN 4776: Determination of surface roughness parameters Rk, Rpk, Rvk, Mr1, Mr2 serving to describe the material component of roughness profile. The German Institute for Standardization, German (1990)

  40. ISO, ISO/FDIS 13565-2: Geometrical product specifications (GPS)—surface texture: profile method; surfaces having stratified functional properties—Part 2: height characterization using the linear material ratio curve. International Organization for Standardization, Switzerland (1998)

  41. Affatato, S., Bersaglia, G., Emiliani, D., Foltran, I., Toni, A.: Sodium-azide versus ProClin 300: influence on the morphology of UHMWPE particles generated in laboratory tests. Biomaterials 25(5), 835–842 (2004)

    Article  CAS  Google Scholar 

  42. Visentin, M., Stea, S., Squarzoni, S., Antonietti, B., Reggiani, M., Toni, A.: A new method for isolation of polyethylene wear debris from tissue and synovial fluid. Biomaterials 25(24), 5531–5537 (2004)

    Article  CAS  Google Scholar 

  43. Kurtz, S.M., Muratoglu, O.K., Evans, M., Edidin, A.A.: Advances in the processing, sterilization, and crosslinking of ultra-high molecular weight polyethylene for total joint arthroplasty. Biomaterials 20(18), 1659–1688 (1999)

    Article  CAS  Google Scholar 

  44. Bellare, A., Schnablegger, H., Cohen, R.E.: A Small-angle X-ray scattering study of high-density polyethylene and ultrahigh molecular weight polyethylene. Macromolecules 28(23), 7585–7588 (1995)

    Article  CAS  Google Scholar 

  45. Nusbaum, H.J., Rose, R.M., Paul, I.L., Crugnola, A.M., Radin, E.L.: Wear mechanisms for ultrahigh molecular weight polyethylene in the total hip prosthesis. J. Appl. Polym. Sci. 23(3), 777–789 (1979)

    Article  CAS  Google Scholar 

  46. Wong, B.K.P., Sinha, S.K., Tan, J.P.Y., Zeng, K.Y.: Nano-wear mechanism for ultra-high molecular weight polyethylene (UHMWPE) sliding against a model hard asperity. Tribol. Lett. 17(3), 613–622 (2004)

    Article  CAS  Google Scholar 

  47. Powell, P.C.: Engineering with Fibre-Polymer Laminates. Chapman and Hall, London (1994)

    Book  Google Scholar 

  48. Gul, R.M., McGarry, F.J., Bragdon, C.R., Muratoglu, O.K., Harris, W.H.: Effect of consolidation on adhesive and abrasive wear of ultra high molecular weight polyethylene. Biomaterials 24(19), 3193–3199 (2003)

    Article  CAS  Google Scholar 

  49. Cooper, J.R., Dowson, D., Fisher, J.: Macroscopic and microscopic wear mechanisms in ultra-high molecular weight polyethylene. Wear 162–164, Part A(0), 378–384 (1993)

  50. Besong, A.A., Tipper, J.L., Mathews, B.J., Ingham, E., Stone, M.H., Fisher, J.: The influence of lubricant on the morphology of ultra-high molecular weight polyethylene wear debris generated in laboratory tests. Proc Inst Mech Eng H 213, 155–158 (1999)

    Article  CAS  Google Scholar 

  51. Sedlaček, M., Vilhena, L.M.S., Podgornik, B., Vižintin, J.: Surface topography modelling for reduced friction. J Mech Eng 57, 674–680 (2011)

    Article  Google Scholar 

  52. Sedlaček, M., Podgornik, B., Vižintin, J.: Influence of surface preparation on roughness parameters, friction and wear. Wear 266(3–4), 482–487 (2009)

    Article  Google Scholar 

Download references

Acknowledgments

The authors thank the Australian Research Council (ARC) for funding the project (DP1093975). Furthermore, the authors are grateful for a permission to use the AFM facility and technical support from Mark Wainwright Analytical Centre (Biomedical Imaging facility) at the University of New South Wales.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jingping Wu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Wu, J., Peng, Z. & Tipper, J. Mechanical Properties and Three-Dimensional Topological Characterisation of Micron, Submicron and Nanoparticles from Artificial Joints. Tribol Lett 52, 449–460 (2013). https://doi.org/10.1007/s11249-013-0228-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11249-013-0228-5

Keywords

Navigation