Skip to main content
SpringerLink
Log in

Engineering, Manufacturing, and Servicing of Shaped and Unshaped Refractories Based on Highly Concentrated Ceramic Binding Suspensions

  • PRODUCTION AND EQUIPMENT
  • Published:
Refractories and Industrial Ceramics Aims and scope

An analysis is made of the many years of experience in designing and improving industrial technologies which use quartz-glass HCBSs (highly concentrated ceramic binding suspensions) and high-alumina composite HCBSs to make shaped and unshaped refractories that are effective products for customers and sources of profit for manufacturers. Long before the current boom in nanomaterials, HCBS-based technologies employed elements that are part of nanotechnologies now in widespread use and are responsible for the high technical-economic efficiency of these materials. The volume of commercial production (CP) of the refractories at the OAO “Dinur” jumped 55% from 2013 to 2014. CP volume in the first quarter of 2015 increased by factors of 2.7 and 2.0 compared to the same periods in 2013 and 2014. Over three decades of use of the above technologies, Dinur has produced roughly 180,000 tons of highly profitable refractories that in current prices are worth about 12 billion rubles.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. E. M. Grishpun, “A twenty-year collaboration,” E. M. Grishpun and Yu. E. Pivinskii, Novye Ogneupory, No. 1, 15 – 25 (2007).

  2. Yu. E. Pivinskii and E. I. Suzdal’tsev, Quartz Ceramics and Refractories. Vol. 1 of 2. Theoretical Principles and Industrial Processes [in Russian], Teploénergetika, Moscow (2008).

  3. Yu. E. Pivinskii and E. I. Suzdal’tsev, Quartz Ceramics and Refractories. Vol. 2 of 2. Materials, Their Properties, and Their Areas of Application [in Russian], Teploénergetika, Moscow (2008).

  4. Yu. E. Pivinskii, Ceramics and Refractories: Collected Works, Vol. 2, Stroiizdat, St. Petersburg (2003).

  5. Yu. E. Pivinskii, Rheology of Disperse Systems, HCBSs, and Ceramic Concretes. Elements of Nanotechnologies in Silicate Materials Science. Collected Works, Vol. 3 [in Russian], Politekhnika, St. Petersburg (2012).

  6. Yu. E. Pivinskii, T. I. Litovskaya, O. N. Samarina, et al., “Development, introduction, and service of unfired quartz refractories,” Refractories, 30(9), 572 – 578 (1989).

    Article  Google Scholar 

  7. E. M. Grishpun, Yu. E. Pivinskii, and E. V. Rozhkov, “Production process and service of quartz steel-casting refractories. Part 1. Features of the process,” Novye Ogneupory, No. 5, 19 – 26 (2002).

  8. E. M. Grishpun, Yu. E. Pivinskii, and E. V. Rozhkov, “Production process and service of quartz steel-casting refractories. Part 1. Features of the process,” Refractories and Industrial Ceramics, 40(3/4), 170 – 173 (1999).

    Article  Google Scholar 

  9. E. M. Grishpun and Yu. E. Pivinskii, “HCBSs and ceramic concretes - a breakthrough in the ceramics technology of the Twenty-First Century,” Novye Ogneupory, No. 2, 28 – 33 (2002).

  10. A. M. Gorokhovskii, G. V. Pol’shikov, E. V. Beklemyshev, et al., “Mastering the production of competitive refractories at the PDZ and the experience with their use at theWest Siberian Metallurgical Combine,” Ibid., No. 3, 3 – 5 (2004).

  11. E. M. Grishpun, A. M. Gorokhovskii, et al., “Prospects for the production and use of new types of refractories from the OAO “Dinur,” Ibid., No. 4, 100 – 102 (2004).

  12. A. M. Gorokhovskii, L. A. Karpets, G. V. Pol’shikov, et al., “Improving mullite-corundum refractories,” Ibid., No. 11, 9 – 10 (2004).

  13. E. M. Grishpun, A. M. Gorokhovskii, and L. A. Karpets, New refractories from the OAO “Dinur” for metallurgists,” Ibid., No. 3, 39 – 41 (2006).

  14. Yu. E. Pivinskii, Pavel V. Dyakin, Petr V. Dyakin, “Pressure-molded high-alumina ceramic castables. Effect of processing additives on pre-induced compaction and properties of bauxite-quartz glass matrix systems,” Refractories and Industrial Ceramics, 47(2), 132 – 138 (2006).

    Article  Google Scholar 

  15. Yu. E. Pivinskii, A. M. Gorokhovskii, and A. V. Makarov, “Record-breaking durability of quartz protecting tubes for steel teeming tested under service conditions,” Refractories and Industrial Ceramics, 46(1), 27 – 28 (2005).

    Article  Google Scholar 

  16. Yu. E. Pivinskii, “HCBS ceramic concretes in the XXI Century - problems and prospects for applying technology in the field of silicate materials science. Part 1,” Refractories and Industrial Ceramics, 52(2), 107 – 115 (2011).

    Article  Google Scholar 

  17. Yu. E. Pivinskii, “Quartz ceramics, HCBSs, and ceramic concretes - pages from history (this can be discussed for decades),” Novye Ogneupory, No. 2, 56 – 64 (2007).

  18. Yu. E. Pivinskii and A. G. Romashin, Quartz Ceramics [in Russian], Metallurgiya, Moscow (1974).

    Google Scholar 

  19. Yu. E. Pivinskii and F. T. Gorobets, “High-density fused-silica ceramics,” Refractories and Industrial Ceramics, 9(7/8), 509 – 516 (2014).

    Google Scholar 

  20. E. I. Suzdal’tsev, “Radar-transparent ceramic materials: yesterday, today, tomorrow,” Novye Ogneupory, No. 10, 5 – 18 (2014).

  21. Yu. E. Pivinskii Ceramic Binders and Ceramic Concretes [in Russian], Metallurgiya, Moscow (1990).

  22. Yu. E. Pivinskii, Theoretical Aspects of Ceramics and Refractories Technology: Collected Works, Vol. 1 [in Russian], Stroiizdat, St. Petersburg (2003).

  23. Yu. E. Pivinskii, “Quartz ceramics, synthetic ceramic binders (HCBSs), and ceramic concretes—history and future prospects of the technologies. Part 1,” Ogneupory i Tekh. Keram., No. 3, 8 – 17 (2009).

  24. Yu. E. Pivinskii, “Quartz ceramics, synthetic ceramic binders (HCBSs), and ceramic concretes—history and future prospects of the technologies. Part 2,” Ogneupory i Tekh. Keram., No. 4/5, 9 – 18 (2009).

  25. Yu. E. Pivinskii, “Principles of ceramic concrete technology,” Yu. E. Pivinskii. Ogneupory, No. 2, 34 – 42 (1978).

  26. Yu. E. Pivinskii and P. V. Dyakin, “Research in the area of preparing materials based on fused quartz HCBS. Part 1. Comparative evaluation and distinguishing features of quartz ceramic and refractory technology,” Refractories and Industrial Ceramics, 58(4), 311 – 317 (2014).

    Article  Google Scholar 

  27. Yu. E. Pivinskii, “Research in the area of preparing materials based on fused quartz HCBS. Part 3. Study and improvement of the process of centrifugal forming,” Novye Ogneupory, No. 3, 26 – 37 (2015).

  28. Yu. E. Pivinskii, “Research in the area of preparing materials based on fused quartz HCBS. Part 2. Quartz steel-casting refractories,” Ibid., No. 1, 17 – 21 (2015).

  29. P. L. Mityakin and O. M. Rosenthal, Heat-Resistant Materials Based on Aqueous Ceramic Binding Suspensions [in Russian], Nauka, Novosibirsk (1987).

    Google Scholar 

  30. E. M. Grishpun, A. M. Gorokhovskii, E. V. Beklemyshev, and L. A. Karpets, “Refractory products and mixes of the OAO “Dinur,” No. 8, 16 – 23 (2011).

  31. A. M. Gorokhovskii and E. V. Beklemyshev, “Unshaped refractories made by the OAO “Dinur,” Novye Ogneupory, No. 11, 15 – 21 (2014).

  32. ”Use of high-roasted andalusite in fired products and low-cement concretes,” Novosti Chernoi Metallurgii za Rubezhom, No. 3, 83 – 86 (2006).

Download references

Author information

Authors and Affiliations

  1. OOO “NVF Kerambet-Ogneupor,”, St. Petersburg, Russia

    Yu. E. Pivinskii

  2. OAO “Dinur,”, Pervouralsk, Sverdlovsk Oblast, Russia

    E. M Grishpun & A. M. Gorokhovskii

Authors
  1. Yu. E. Pivinskii
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. E. M Grishpun
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. A. M. Gorokhovskii
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Yu. E. Pivinskii.

Additional information

Translated from Novye Ogneupory, No. 5, pp. 29 – 39, May, 2015.

From the Proceedings of the International Conference of Refractory Specialists and Metallurgists (March 19 – 20, 2015, Moscow).

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Pivinskii, Y.E., Grishpun, E.M. & Gorokhovskii, A.M. Engineering, Manufacturing, and Servicing of Shaped and Unshaped Refractories Based on Highly Concentrated Ceramic Binding Suspensions. Refract Ind Ceram 56, 245–253 (2015). https://doi.org/10.1007/s11148-015-9823-3

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11148-015-9823-3

Keywords

Search

Navigation