Reduction of Oxide Mixtures of (Fe₂O₃ + CuO) and (Fe₂O₃ + Co₃O₄) by Low-Temperature Hydrogen Plasma

Abstract

The paper presents experimental results pertaining to the reduction of oxide mixtures namely (Fe₂O₃ + CuO) and (Fe₂O₃ + Co₃O₄), by low-temperature hydrogen plasma in a microwave hydrogen plasma set-up, at microwave power 750 W and hydrogen flow rate 2.5 × 10⁻⁶ m³ s⁻¹. The objective was to examine the effect of addition of CuO or Co₃O₄, on the reduction of Fe₂O₃. In the case of the Fe₂O₃ and CuO mixture, oxides were reduced to form Fe and Cu metals. Enhancement of reduction of iron oxide was marginal. However, in the case of the Fe₂O₃ and Co₃O₄ mixture, FeCo alloy was formed within compositions of Fe₇₀Co₃₀, to Fe₃₀Co₇₀. Since the temperature was below 841 K, no FeO formed during reduction and the sequence of Fe₂O₃ reduction was found to be Fe₂O₃ → Fe₃O₄ → Fe. Reduction of Co₃O₄ preceded that of Fe₂O₃. In the beginning, the reduction of oxides led to the formation of Fe–Co alloy that was rich in Co. Later Fe continued to enter into the alloy phase through diffusion and homogenization. The lattice strain of the alloy as a function of its composition was measured. In the oxide mixture in which excessive amount of Co₃O₄ was present, all the Co formed after reduction could not form the alloy and part of it appeared as FCC Co metal. The crystallite size of the alloy was in the range of 22–30 nm. The crystal size of the Fe–Co alloy reduced with an increase in Co concentration.