Abstract
The methods for the formation of zirconia including precipitation from aqueous salts, sol–gel synthesis from zirconium alkoxides, and the templated synthesis using surfactants are described in this review. The surface areas obtained vary widely but invariably decrease upon prolonged calcination. Digestion of hydrous zirconia and incorporation of dopants such as lanthanum, yttrium, or sulfate ions can increase the surface area and thermal stability. However, these methods also affect the crystal phase of zirconia. The transformation from the metastable tetragonal to the monoclinic phase occurs during the cooling phase of calcination. Mechanisms for the stabilization of the tetragonal phase are discussed. Zirconia with well-ordered mesopores or in the form of hollow spheres can be prepared but lack thermal stability, unless doped with phosphates, silicates or sulfates.
Similar content being viewed by others
References
Nielsen R (1996) In: Elvers B, Hawkins S (eds) Encyclopedia of industrial chemistry, vol A 28, 5th edn. VCH, Weinheim, p 543
Kroschwitz JI, Howe-Grant M (1998) Kirk-Othmer encyclopedia of chemical technology, vol 25, 4th edn. Wiley, USA, p 853
Ceram Research http://www.ceram.co.uk/
Milgrom L, Chemistry World, Feb 2007
Hoek A, Minderhout JK, Post MFM, Lednor PW (1984) EP 0110449 A1
Chigapov AN, Graham GW, Gandhi HS, Jen H-W, US Patent 7,229,948 (B2)
Matsuzawa K (2001) US Patent 6326328
Cimino S, Pirone R, Lisi L (2002) Appl Catal B 35:243
Yamaguchi T (1994) Catal Today 20:199
Mercera PDL, van Ommen JG, Doesburg EBM, Burggraaf AJ, Ross JRH (1991) Appl Catal 71:363
Gandhi HS (1988) US Patent 4806519
Gavalas GR, Phichitkul C, Voecks GE (1984) J Catal 88:54
Smith KE, Kershaw R, Dwight K, Wold A (1987) Mater Res Bull 22:1125
Joyner JW In: Zirconium in catalysis: A review of current scientific literature. Report by Magnesium Electron Chemicals Division. Available at www.zrchem.com/pdf/CATLIT71.pdf
Fujii H, Mizuno N, Misono M (1987) Chem Lett 2147
Yung MM, Zhao Z, Woods MP, Ozkan US (2008) J Mol Catal A 279:1
Shibagaki M, Kuno H, Takahashi K, Matsushita H (1988) Bull Chem Soc Jpn 61:4153
Shibagaki M, Takahashi K, Kuno H, Kawakami H, Matsushita H (1988) Chem Letts 1633
Kuno H, Takahashi K, Shiagaki M, Shimazaki K, Matsushita H (1990) Bull Chem Soc Jpn 63:1943
Liu SH, Chuah GK, Jaenicke S (2204) J Mol Catal A 220:267
Shibagaki M, Takahashi K, Kuno H, Matsushita H (1990) Bull Chem Soc Jpn 63:258
Reichle WT (1994) US Patent 5,354,915
Liu SH, Jaenicke S, Chuah GK (2002) J Catal 206:321
Zhu Y, Liu S, Jaenicke S, Chuah GK (2004) Catal Today 97:249
Tanabe K, Yamaguchi T (1994) Catal Today 20:185
Nakano Y, Iizuka T, Hattori H, Tanabe K (1979) J Catal 57:1
Chuah GK, Liu SH, Jaenicke S, Harrison LJ (2001) J Catal 200:352
Mercera PDL, Van Ommen JG, Doesburg EBM, Burggraaf AJ, Ross JRH (1990) Appl Catal 57:127
Yamaguchi T, Tanabe K (1986) Mater Chem Phys 16:67
Srinivasan R, Harris MB, Simpson SF, De Angelis RJ, Davis BH (1988) J Mater Res 3:787
Gimblett FGR, Rahman AA, Sing KSW (1984) J Colloid Interface Sci 102:483
Benedetti A, Fagherazzi G, Pinna F, Polizzi S (1990) J Mater Sci 25:1473
Benedetti A, Fagherazzi G, Pinna F (1989) J Am Ceram Soc 72:467
Murase Y, Kato E (1983) J Am Ceram Soc 66:196
Yoldas BE (1986) J Mater Sci 21:1080
Wang H-C, Lin K-L (1991) J Mater Sci 26:2501
Inoue M, Kominami H, Inui T (1983) Appl Catal A 97:L25
Rojas-Cervantes ML, Martin-Aranda RM, Lopez-Peinado AJ, de Lopez-Gonzalez JD (1994) J Mater Sci 29:3743
Duchet JC, Tilliette MJ, Cornet D (1991) Catal Today 10:507
Moles PJ, Ikeda M, Norman CJ (1995) Stud Surf Sci 92:419
das Virgen CF, do Carmo Rangel M (2005) React Kinet Catal Lett 84:183
Norman CJ, Goulding PA, McAlpine I (1994) Catal Today 20:313
Afanasiev P, Thiollier A, Breysse M, Dubois JL (1999) Top Catal 8:147
Stichert W, Schüth F (1998) Chem Mater 10:2020
Hench LL, West JK (1990) Chem Rev 90:33
Pajonk GM (1997) Catal Today 35:319
Kung HH, Ko EI (1996) Chem Eng J 64:203
Yoldas BE (1982) J Am Ceram Soc 65:387
Mrowiec-Białon J, Pajak L, Jarzebski AB, Lachowski AI, Malinowski JJ (1998) J Non-Cryst Solids 225:115
Suh DJ, Park T-J (1996) Chem Mater 8:509
Stöcker C, Baiker A (1998) J Non-Cryst Solids 223:165
Suh DJ, Park T-J, Han HY, Lim JC (2002) Chem Mater 14:1452
Stöcker C, Schneider M, Baiker A (1995) J Porous Mater 2:171
Ward DA, Ko EI (1993) Chem Mater 5:956
Davies L, Daza L, Grange P (1995) J Mater Sci 30:5087
Schneider M, Baiker A (1995) Catal Rev-Sci Eng 37:515
Inoue M, Kominami H, Inui T (1995) Appl Catal A 121:L1
Inoue M, Kominami H, Inui T (1993) Appl Catal A 97:L25
Chuah GK, Jaenicke S, Cheong SA, Chan KS (1996) Appl Catal A 145:267
Chuah GK, Jaenicke S (1997) Appl Catal A 163:261
Chuah GK, Jaenicke S, Pong BK (1998) J Catal 175:80
Chuah GK (1999) Catal Today 49:131
Sato S, Takahashi R, Sodesawa T, Tanaka S, Oguma K, Ogura K (2000) J Catal 196:190
Miller JB, Rankin SE, Ko EI (1994) J Catal 148:673
Chuah GK, Liu SH, Jaenicke S, Li J (2000) Mesoporous Microporous Mater 39:391
Aguila G, Guerrero S, Gracia F, Araya P (2006) Appl Catal A 305:219
Nahas N, Afanasiev P, Geantet C, Vrinat M, Wiss F, Dahar S (2007) J Catal 247:51
Rijnten H Th (1970) In: Linsen BG (ed) Physical and chemical aspects of adsorbents and catalyst. Academic Press, London, p 314
Clearfield A, Serrette GPD, Khazi-Syed AH (1994) Catal Today 20:295
Clearfield A (1964) Rev Pure Appl Chem 14:91
Clearfield A (1964) Inorg Chem 3:146
Denkewicz RP Jr, Tenhuisen KS, Adair JH (1990) J Mater Res 5:2698
Adair JH, Denkewicz RP, Arriagada FJ (1988) Ceram Trans 1:135
Stichert W, Schüth F (1998) J Catal 174:242
Livage J, Doi K, Mezieres C (1968) J Am Ceram Soc 51:349
Mamott GT, Barnes P, Tarling SE, Jones SL, Norman CJ (1991) J Mater Sci 26:4054
Turrillas X, Barnes P, Tarling SE, Jones SL, Norman CJ, Ritter C (1993) J Mater Sci Lett 12:223
Gimblett G, Rahman AT, Sing KSW (1980) J Chem Tech Biotechnol 30:51
Torralvo MJ, Alario MA, Soria J (1984) J Catal 86:473
Yuranova LT, Komssarava LN, Plyushchev VE (1962) Russ J Inorg Chem (English Ed.) 7:546
Turlier P, Dalmon JA, Martin GA, Vergnon P (1987) Appl Catal 29:305
Tseng TY, Lin CC, Liaw JT (1987) J Mater Sci 22:965
Saha SK, Pramanik P (1995) Br Ceram Trans 94:123
Mercera PDL, van Ommen JG, Doesburg EBM, Burggraaf AJ, Ross JRH (1991) Appl Catal 78:79
Aiken B, Hsu WP, Matijević E (1990) J Mater Sci 25:1886
Bernstein E, Blanchin MG, Ravelle-Chapiu R, Rodriguez-Carvajal J (1992) J Mater Sci 27:6519
Gutzov S, Ponahlo J, Lengauer CL, Beran A (1994) J Am Ceram Soc 77:1649
Afanasiev P, Geantet C, Breysse M (1994) J Mater Chem 4:1653
Srinivasan R, Taulbee D, Davis BH (1991) Catal Lett 9:1
Li M, Feng X, Xiong G, Ying P, Xin Q, Li C (2001) J Phys Chem B 105:8107
Garvie RC (1965) J Phys Chem 69:28324
Garvie RC (1978) J Phys Chem 82:218
Garvie RC, Goss MF (1986) J Mater Sci 21:1253
Osendi MI, Moya JS, Serna CJ, Soria J (1985) J Am Ceram Soc 68:135
Mercera PDL, Van Ommen JG, Doesburg EBM, Burggraaf AJ, Ross JRH (1992) J Mater Sci 27:4890
Andersson CA, Gupta TK (1981) In: Heuer AH, Hobbs LW (eds) Advances in ceramics, science and advances in Zirconia, vol 3. American Ceramics Society, Columbus, OH, p 184
Ciesla U, Demuth D, Leon R, Petroff P, Stucky G, Unger K ,Schüth F (1994) Chem Commun 1387
Tanev PT, Pinnavaia TJ (1995) Science 267:865
Huang Y-Y, McCarthy TJ, Sachtler WMH (1996) Appl Catal A 148:541
Knowles JA, Hudson MJ (1996) Chem Commun 2083
Hudson MJ, Knowles JA (1996) J Mater Chem 6:89
Pacheco G, Zhao E, Garcia A, Sklyarov A, Fripiat JJ (1998) J Mater Chem 8:219
Zhao E, Hernández O, Pacheco G, Hardcastle S, Fripiat JJ (1998) J Mater Chem 8:1635
Pacheco G, Fripiat JJ (2000) J Phys Chem B 104:11906
Reddy JS, Sayari A (1996) Catal Lett 38:219
Larsen G, Lotero E, Nabity M, Petkovic LM, Shope DS (1996) J Catal 164:246
Ciesla U, Schacht S, Stucky GD, Unger KK, Schüth F (1996) Angew Chem Int Ed 35:541
Kim A, Bruinsma P, Chen Y, Wang L-Q, Liu J (1997) Chem Commun 161
Wong MS, Antonelli DM, Ying JY (1997) Nanostruct Mater 9:165
Yang P, Zhao D-Y, Margolese DI, Chmelka DF, Stucky GD (1998) Nature 396:152
Trens P, Hudson MJ, Denoyel R (1998) J Mater Chem 8:2147
Prouzet E, Pinnavaia TJ (1997) Angew Chem Int Ed 36:516
Bagshaw SA, Prouzet E, Pinnavaia TJ (1995) Science 269:1242
Wong MS, Ying JY (1998) Chem Mater 10:2067
Ying JY, Mehnert CP, Wong MS (1999) Angew Chem Int Ed 38:56
Ciesla U, Fröba M, Stucky G, Schüth F (1999) Chem Mater 11:227
Sayari A, Karra VR, Reddy JS (1995) In: Proceedings of the 209th National Meeting. American Chemical Society, Division of Petroleum Chemistry, p 228
Schüth F, Ciesla U, Schacht S, Thieme M, Huo Q, Stucky G (1999) Mater Res Bull 34:483
Lyu Y-Y, Yi SH, Shon JK, Chang S, Pu LS, Lee S-Y, Yie JE, Char K, Stucky GD, Kim JM (2004) J Am Chem Soc 126:2310
Chen S-Y, Jang L-Y, Cheng S (2006) J Phys Chem B 110:11761
Lin H-P, Mou CY (2002) Acc Chem Res 35:927
Né F, Testard F, Zemb T, Grillo I (2003) Langmuir 19:8503
D’Sousa L, Suchopar A, Zhu K, Balyozova D, Devadas M, Richards RM (2006) Microporous Mesoporous Mater 88:22
Arnal PM, Weidenthaler C, Schüth F (2006) Chem Mater 18:2733
Morey MS, Stucky GD, Schwarz S, Fröba M (1999) J Phys Chem B 103:2037
Schüth F, Wingen A, Sauer J (2001) Microporous Mesoporous Mater 44–45:465
Landau MV, Vradman L, Wang X, Titelman L (2005) Microporous Mesoporous Mater 78:117
Rao CNR, Satishkumar BC, Govindaraj A (1997) Chem Commun 1581
Ozawa M, Kimura M (1990) J Mater Sci Lett 9:446
Towata A, Sivakumar M, Yasui K, Tuziuti T, Kozuka T, Iida Y (2007) Ultrason Sonochem 14:705
Tok AIY, Boey FYC, Du SW, Wong BK (2006) Mater Sci Eng B 130:114
Acknowledgements
Financial support from the National University of Singapore under Grants nos. R-143-000-188-112 and R-143-000-329-112 is gratefully acknowledged.
Author information
Authors and Affiliations
Corresponding authors
Rights and permissions
About this article
Cite this article
Jaenicke, S., Chuah, G.K., Raju, V. et al. Structural and Morphological Control in the Preparation of High Surface Area Zirconia. Catal Surv Asia 12, 153–169 (2008). https://doi.org/10.1007/s10563-008-9048-2
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10563-008-9048-2