Skip to main content
Log in

Effect of carbon doping on corrosion resistance and conductivity of CrMoN-coated 316L stainless steel bipolar plates

  • Original Paper
  • Published:
Journal of Solid State Electrochemistry Aims and scope Submit manuscript

Abstract

CrMoCN coatings with different carbon contents are prepared on 316L stainless steel substrates by closed-field unbalanced magnetron sputtering. The microstructure, phase composition, bonding state, corrosion properties, interfacial conductivity, and hydrophobicity of the coatings are investigated. The structural analysis shows that the nitride coating gradually changes to the coexistence of nitride phase, carbide phase, and amorphous carbon with increasing carbon content. As the phase structure transition, the CrMoCN-14 coating possesses the lowest corrosion current density of 6.28 × 10−8 A cm−2 after potentiodynamic polarization in the simulated cathodic environment. The electrochemical impedance spectroscopy also proved that the CrMoCN-14 sample has the best chemical stability. Furthermore, the CrMoCN-14 coating has a very low interfacial contact resistance value of 7.54 mΩ cm2 compared to the SS316L substrate. The analysis results demonstrated that the CrMoCN coating has excellent anti-corrosion performance and interfacial conductivity and is a potential material for bipolar plates.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

Data availability

The raw/processed data required to reproduce these findings cannot be shared at the time as the data also forms part of an ongoing study.

References

  1. He RY, Jiang J (2020) Anti-corrosion and conductivity of titanium diboride coating on metallic bipolar plates. Corros Sci 170

  2. Yan W, Zhao Y (2022) Corrosion-resistant and interfacial conductive AlTiVCrMo high-entropy alloy and (AlTiVCrMo)Nx high-entropy ceramics coatings for surface modification of bipolar plates in proton exchange membrane fuel cells. J Power Sources 527

  3. Tan Q,Wang Y (2022) Preparation and properties of conductive Ti4O7 surface coating for Ti bipolar plates of proton exchange membrane fuel cells. J Alloys Compd 911

  4. Wang X-Z, Ye C-P (2021) Potential polarization accelerated degradation of interfacial electrical conductivity for Au/TiN coated 316L SS bipolar plates used in polymer electrolyte membrane fuel cells. Corros Sci 189

  5. Hu B, He G (2022) Low filler and highly conductive composite bipolar plates with synergistic segregated structure for enhanced proton exchange membrane fuel cell performance. Energy 251

  6. Yan P, Ying T (2022) Investigation of anodized Ta/Ag coating on magnesium bipolar plate for lightweight proton exchange membrane fuel cells. Corros Sci 197

  7. Zhang P, Hao C (2020) Electrochemical behavior and surface conductivity of NbC modified Ti bipolar plate for proton exchange membrane fuel cell. Surf Coat Technol 397

  8. Alaefour I, Shahgaldi S (2021) Synthesis and ex-situ characterizations of diamond-like carbon coatings for metallic bipolar plates in PEM fuel cells. Int J Hydrog Energ 46:11059–11070

    Article  CAS  Google Scholar 

  9. Liu Q, Wang X (2022) Mechanical properties, corrosion resistance, and rubber pad forming of cold differential speed-rolled pure titanium for bipolar plates of proton-exchange membrane fuel cells. Int J Hydrog Energ 47:17737–17748

    Article  CAS  Google Scholar 

  10. Kuan Y-D, Ciou C-W (2021) Bipolar plate design and fabrication using graphite reinforced composite laminate for proton exchange membrane fuel cells. Int J Hydrog Energ 46:16801–16814

    Article  CAS  Google Scholar 

  11. Jannat S, Rashtchi H (2019) Preparation and performance of nanometric Ti/TiN multi-layer physical vapor deposited coating on 316L stainless steel as bipolar plate for proton exchange membrane fuel cells. J Power Sources 435

  12. Dong Z, Zhou T (2019) Performance of surface chromizing layer on 316L stainless steel for proton exchange membrane fuel cell bipolar plates. Int J Hydrog Energ 44:22110–22121

    Article  CAS  Google Scholar 

  13. Peng S, Xu J (2022) Titanium bipolar plates augmented by nanocrystalline TiZrHfMoW coatings for application in proton exchange membrane fuel cells. App Surf Sci 591

  14. Xu J, Huang HJ (2016) Corrosion behavior of a ZrCN coated Ti alloy with potential application as a bipolar plate for proton exchange membrane fuel cell. J Alloy Compd 663:718–730

    Article  CAS  Google Scholar 

  15. Bolouri A, Kang CG (2014) Study on dimensional and corrosion properties of thixoformed A356 and AA7075 aluminum bipolar plates for proton exchange membrane fuel cells. Renew Energ 71:616–628

    Article  CAS  Google Scholar 

  16. Chanda UK, Padhee SP (2020) Electrodeposited Ni–Mo–Cr–P coatings for AISI 1020 steel bipolar plates. Int J Hydrog Energ 45:21892–21904

    Article  CAS  Google Scholar 

  17. Li T, Yan Z (2021) Surface microstructure and performance of TiN monolayer film on titanium bipolar plate for PEMFC. Int J Hydrog Energ 46:31382–31390

    Article  CAS  Google Scholar 

  18. Karacan K, Celik S (2020) Investigation of formability of metallic bipolar plates via stamping for light-weight PEM fuel cells. Int J Hydrog Energ 45:35149–35161

    Article  CAS  Google Scholar 

  19. Lee W-J, Yun E-Y (2020) Ultrathin effective TiN protective films prepared by plasma-enhanced atomic layer deposition for high performance metallic bipolar plates of polymer electrolyte membrane fuel cells. App Surf Sci 519

  20. Leng Y, Ming P (2020) Stainless steel bipolar plates for proton exchange membrane fuel cells: materials, flow channel design and forming processes. J Power Sources 451

  21. Bi J, Yang J (2021) Development and evaluation of nitride coated titanium bipolar plates for PEM fuel cells. Int J Hydrog Energ 46:1144–1154

    Article  CAS  Google Scholar 

  22. Wang X-Z, Zhang M-M (2022) Long-term polarization accelerated degradation of nano-thin C/Ti coated SS316L bipolar plates used in polymer electrolyte membrane fuel cells. Int J Hydrog Energ 47:8974–8992

    Article  CAS  Google Scholar 

  23. Li H, Guo P (2020) Interface-induced degradation of amorphous carbon films/stainless steel bipolar plates in proton exchange membrane fuel cells. J Power Sources 469

  24. Jin J, Hu M (2020) Investigation of incorporating oxygen into TiN coating to resist high potential effects on PEMFC bipolar plates in vehicle applications. Int J Hydrog Energ 45:23310–23326

    Article  CAS  Google Scholar 

  25. Müller M-V, Giorgio M (2022) Investigation of the effect of carbon post- vs pre-coated metallic bipolar plates for PEMFCs – start-up and shut-down. Int J Hydrog Energ 47:8532–8548

    Article  Google Scholar 

  26. Tian R (2011) Chromium nitride/Cr coated 316L stainless steel as bipolar plate for proton exchange membrane fuel cell. J Power Sources 196:1258–1263

    Article  CAS  Google Scholar 

  27. Wang L, Sun J (2012) Molybdenum nitride modified AISI 304 stainless steel bipolar plate for proton exchange membrane fuel cell. Int J Hydrog Energ 37:5876–5883

    Article  CAS  Google Scholar 

  28. Pan TJ, Dai YJ (2022) Anti-corrosion performance of the conductive bilayer CrC/CrN coated 304SS bipolar plate in acidic environment. Corros Sci 206:110495

    Article  CAS  Google Scholar 

  29. Feng K, Li Z (2013) C/CrN multilayer coating for polymer electrolyte membrane fuel cell metallic bipolar plates. J Power Sources 222:351–358

    Article  CAS  Google Scholar 

  30. Bi F, Yi P (2015) Effects of Al incorporation on the interfacial conductivity and corrosion resistance of CrN film on SS316L as bipolar plates for proton exchange membrane fuel cells. Int J Hydrog Energ 40:9790–9802

    Article  CAS  Google Scholar 

  31. Ma G, Yuan J (2022) Balancing the corrosion resistance and conductivity of Cr-Al-C coatings via annealing treatment for metal bipolar plates. App Surf Sci 597

  32. Wang H (2003) Stainless steel as bipolar plate material for polymer electrolyte membrane fuel cells. J Power Sources 115:243–251

    Article  CAS  Google Scholar 

  33. Jin J, He Z (2020) Formation of a protective TiN layer by liquid phase plasma electrolytic nitridation on Ti–6Al–4V bipolar plates for PEMFC. Int J Hydrog Energ 45:12489–12500

    Article  CAS  Google Scholar 

  34. Xu X, Sun J (2021) Microstructure, electrochemical and tribocorrosion behaviors of CrCN nanocomposite coating with various carbon content. Surf Coat Technol 411

  35. Wang T, Zhang G (2017) Effect of nitrogen flow rate on structure and properties of MoNx coatings deposited by facing target sputtering. J Alloy Compd 701:1–8

    Article  CAS  Google Scholar 

  36. Ye Y, Wang Y (2015) Influences of bias voltage on the microstructures and tribological performances of Cr–C–N coatings in seawater. Surf Coat Technol 270:305–313

    Article  CAS  Google Scholar 

  37. Wang Y, Zhang J (2020) Improvement in the tribocorrosion performance of CrCN coating by multilayered design for marine protective application. App Surf Sci 528

  38. Zhao D, Jiang X (2018) Microstructure evolution, wear and corrosion resistance of Cr C nanocomposite coatings in seawater. Appl Surf Sci 457:914–924

    Article  CAS  Google Scholar 

  39. Wang L, Tao Y (2019) Molybdenum carbide coated 316L stainless steel for bipolar plates of proton exchange membrane fuel cells. Int J Hydrog Energ 44:4940–4950

    Article  CAS  Google Scholar 

  40. Ye Y, Wang Y (2015) An analysis on tribological performance of CrCN coatings with different carbon contents in seawater. Tribol Int 91:131–139

    Article  CAS  Google Scholar 

  41. Fu Y, Zhou F (2020) Electrochemical and tribocorrosion performances of CrMoSiCN coating on Ti-6Al-4V titanium alloy in artificial seawater. Corros Sci 165

  42. Qian J, Li S (2019) Effect of heat treatment on structure and properties of molybdenum nitride and molybdenum carbonitride films prepared by magnetron sputtering. Surf Coat Technol 374:725–735

    Article  CAS  Google Scholar 

  43. Zhang M, Zhou F (2019) Structural and tribological properties of CrMoCN coatings with various Mo contents in artificial seawater. Appl Surf Sci 493:485–496

    Article  CAS  Google Scholar 

  44. Fu Y, Zhou F (2020) Structural, mechanical and tribocorrosion performances of CrMoSiN coatings with various Mo contents in artificial seawater. App Surf Sci 525

  45. Jiang R, Chen C (2010) The non-linear fitting method to analyze the measured M-S plots of bipolar passive films. Electrochim Acta 55:2498–2504

    Article  CAS  Google Scholar 

  46. Barranco J, Barreras F (2010) Cr and Zr/Cr nitride CAE-PVD coated aluminum bipolar plates for polymer electrolyte membrane fuel cells. Int J Hydrog Energ 35:11489–11498

    Article  CAS  Google Scholar 

  47. Oje AM, Ogwu AA (2019) Effect of temperature variation on the corrosion behaviour and semiconducting properties of the passive film formed on chromium oxide coatings exposed to saline solution. Corros Sci 154:28–35

    Article  CAS  Google Scholar 

  48. Wang Z, Feng Z (2020) Effect of high temperature on the corrosion behavior and passive film composition of 316 L stainless steel in high H2S-containing environments. Corros Sci 174

  49. Ding J, Zhang L (2014) The electrochemical behaviour of 316L austenitic stainless steel in Cl− containing environment under different H2S partial pressures. Appl Surf Sci 289:33–41

    Article  CAS  Google Scholar 

  50. Zhang Y, Yu J (2022) Passive behavior of laser directed energy deposited Inconel 718 after homogenization and aging heat treatment. Corros Sci 205

  51. Man C, Dong C (2018) A comparative study of primary and secondary passive films formed on AM355 stainless steel in 0.1 M NaOH. Appl Surf Sci 427:763–773

    Article  CAS  Google Scholar 

  52. Wang Z, Jin J (2022) Effect of temperature on the passive film structure and corrosion performance of CoCrFeMoNi high-entropy alloy. Corros Sci 208:110661

    Article  CAS  Google Scholar 

  53. Latu-Romain L, Parsa Y (2017) Towards the growth of stoichiometric chromia on pure chromium by the control of temperature and oxygen partial pressure. Corros Sci 126:238–246

    Article  CAS  Google Scholar 

  54. Feng K, Li Z (2014) Corrosion resistance and electrical properties of carbon/chromium–titanium–nitride multilayer coatings on stainless steel. J Power Sources 249:299–305

    Article  CAS  Google Scholar 

  55. Li Y C, Zhang W W (2022) Effect of spray powder particle size on the bionic hydrophobic structures and corrosion performance of Fe-based amorphous metallic coatings. Surf Coat Technol 437

Download references

Funding

This work was supported by the Zhejiang Province “Jianbing” Project of China [grant number: 2022C01014].

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xu Tian.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Jin, J., Tian, X., Tao, Y. et al. Effect of carbon doping on corrosion resistance and conductivity of CrMoN-coated 316L stainless steel bipolar plates. J Solid State Electrochem 27, 2309–2321 (2023). https://doi.org/10.1007/s10008-023-05513-x

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10008-023-05513-x

Keywords

Navigation