Introduction

Anterior lumbar interbody fusion (ALIF) is an established treatment for structural instability associated with symptomatic disc degeneration. Despite numerous advantages, ALIF with a bone graft as a stand-alone procedure is associated with high rates of non-union (44 %) [1], subsidence, and graft extrusion. These complications are due to insufficient stability for vertebral interbody fusion [2, 3]. A combined anterior and posterior approach is often the preferred option, especially for adult spine deformity correction with severe low lumbar curvatures [4]. Femoral ring allografts (FRAs) packed with autograft bone and combined with posterior instrumentation have shown promising fusion rates and sagittal lordosis restoration in spine deformities. This approach also avoids donor site morbidity [3, 5]. However, the bones are less stable at the endplate interface and often require supplemental anterior or posterior fixation [6, 7].

Many ALIF PEEK cages are being used widely nowadays. The SynFix-LR™ is a relatively new one that satisfies the biomechanical requirements for an interbody fusion device [8]. It is made of a non-absorbable biocompatible polyetheretherketone (PEEK) material that is radiolucent and has a modulus of elasticity similar to bone [9, 10]. The use of PEEK cages offers advantages over metal cages in load bearing and may reduce the subsidence rate. Furthermore, due to its radiolucency, the interbody cages made of PEEK permit assessment of fusion in radiographs [11, 12]. Previous studies reported high fusion rates and acceptable clinical outcomes using these cages in the treatment of lumbar spondylolisthesis [13] and lumbar degenerative disc disease [14].

ALIF using PEEK cages has been reported in the treatment of adult spinal deformities in conjunction with posterior pedicle screw fixation [15, 16]. However, assessments such as the fusion rate, subsidence rate, cage migration, and the evaluation of harvested vertebrae have not been clearly documented in PEEK cages with local vertebral autografts in long fusions.

Locally harvested vertebral body bone was used in our study to fill interbody cages, which avoids both the cost of bone graft substitutes and the morbidity of iliac crest bone graft retrieval. The objectives of this study were to radiographically evaluate the utility of PEEK cages packed with local vertebral autografts in the anterior lumbar intervertebral space during spinal deformity long fusions of the lumbosacral spine. We hypothesize that the locally harvested lumbar body bone will have a better fusion rate. Furthermore, we hypothesize that removing a sufficient amount of bone from the anterior aspect of the adjacent lumbar spine will not weaken the vertebral body significantly. There are no previous studies examining these outcomes.

Materials and methods

Study population

We retrospectively reviewed 68 consecutive adult patients with global coronal and sagittal spine deformities treated with combined long posterior fusions to the sacrum or ilium and ALIF using PEEK cages between 2008 and 2012. Standing neutral lateral radiographs were obtained. The inclusion criteria were: (1) age older than 18 years, (2) patients with spine deformities including scoliosis, kyphosis and flat-back, who underwent ALIF with PEEK cage at L3–L4, L4–L5 and/or L5–S1. The exclusion criteria were: (1) follow-up time less than 1 year postoperatively. (2) Inadequate or missing radiography. (3) Osteotomy procedure at lumbar spine. (4) Previous fusion to the sacrum. Patients with a medical condition affecting bone healing (e.g. diabetes mellitus) were excluded from the study. Finally, 40 consecutive patients were included (Figs. 1, 2, 3).

Fig. 1
figure 1

Spinal radiographs of L3–S1 K2M Chesapeake™ PEEK cages ALIF fusion with posterior long fusion (T1–S1), showing solid interbody fusion of L3–S1

Fig. 2
figure 2

18 months postoperative lateral radiograph showed that L5–S1 got a solid fusion, while L4–L5 level showed non-union

Fig. 3
figure 3

SynFix; anterocaudal view with locking screws inserted

An anterior retroperitoneal approach was used for ALIF during the first stage of a two-stage procedure. The patients were placed in the supine position. The spine was approached retroperitoneally through a midline incision. A senior spine surgeon exposed the anterior surface and lateral borders of the disc space. The anterior longitudinal ligament was incised. The scalpel blades were used to remove disc material from both endplates and the posterior annulus to effectively decompress and mobilize the disc spaces. The next step was to introduce autologous bone that was harvested from the adjacent vertebral bodies. The harvested bone was placed into the three compartments of the intervertebral cage before implantation. The cage was inserted and fixed with one to four 20–25-mm cortical screws. Each donor vertebra was packed with corticocancellous allograft from the Synthes Corporation. A powdered gelfoam was used for haemostasis. All patients underwent posterior fusion to the sacrum or ilium using pedicle screw systems during the second stage of surgery. We implanted 12 SynFix-LR PEEK cages (Synthes) for 7 patients, 61 K2M Chesapeake™ PEEK cages for 27 patients and 11 Globus PEEK cages (Globus Medical, Audubon, PA, USA) for 6 patients.

Radiographic measurements

Upright standard lateral digital radiographies were measured at different intervals. The radiographs were used to measure four parameters. (1) The height of the harvested lumbar vertebral body was measured. (2) We evaluated segmental lordosis, which is defined as the angle between the upper endplate of the cranial vertebrae and the lower endplate of the caudal vertebra. T12–S1 represented all of the lumbar lordosis. These regions were measured preoperatively and immediately postoperatively. The measurements were repeated at 3 months and at the final visit. (3) Evaluation of PEEK cage migration. We measured the distance from the anterior rim of the PEEK cages to the anterior margin of the vertebra. (4) The disc height was measured as the distance between the middle points of the vertebral endplates.

The fusion was assessed based on the following criteria: lack of substantial sclerotic changes in the recipient bone bed [17], visible bridging bone either through the cage or surrounding it as observed on anterior–posterior or lateral radiographs [18], and vertebral body translation of <3 mm on lateral radiographs [19]. A thin layer slicing CT scan was performed in all cases where bone fusion on plain radiographs was in doubt (CT scan was performed in 8 patients). Subsidence was assessed based on the following criteria: disc space height loss of >1 mm (indicating cage protrusion into the cancellous vertebral bone) and visible fracture of the vertebral body endplate [17].

Statistical analysis

All of the continuous parameters are presented as the mean and standard deviation (SD) with 95 % confidence intervals (CI). The categorical parameters are described with proportions and 95 % confidence intervals. The comparisons of outcome between two different intervals were performed using two-tailed unpaired t tests for continuous parameters. The statistical analyses were performed using SPSS for Windows (version 16.0; IBM, Chicago, IL, USA). The significance level was set at p < 0.05.

Results

Forty patients met all study criteria and were available for data analysis. The mean patient age was 67 years (range 49–79 years). The mean final follow-up was 27.5 months (range 13–49 months). There were 35 females (87.5 %) enrolled in this study. The mean body mass index (BMI) was 26.4 kg/m2, and 7 patients were classified as obese (BMI >30 kg/m2) (Table 1). A total of 84 PEEK cages were performed. There were 12 fusions at the L3–L4 level, 36 fusions of the L4–L5 level and 36 fusions of the L5–S1 level. Additional posterior long fusion was performed. There were seven cases of 4 levels, two cases of 5 levels, four cases of 6 levels, and 27 cases of more than 6 levels (Table 2).

Table 1 Characteristics of the patient population
Table 2 Number of levels fused

Harvested vertebral height

The harvested adjacent vertebral body was measured immediately postoperatively and at the final follow-up. There were 10 L3, 34 L4 and 39 L5 sites. The L3 vertebral height was 32.9 ± 5.4 and 32.1 ± 5.2 mm postoperatively and at the final follow-up, respectively (p > 0.05). The L4 vertebral height was 31.0 ± 5.2 and 30.7 ± 4.9 postoperatively and at the final follow-up, respectively (p > 0.05). L5 vertebral height was 29.0 ± 4.9 and 28.7 ± 4.7 postoperatively and at the final follow-up, respectively (p > 0.05) (Fig. 4). There were no harvesting-related or allograft bone (from the Synthes Corporation)-related complications. There was no significant weakening of adjacent vertebrae caused by local bone harvest.

Fig. 4
figure 4

Harvested vertebra height

Segmental lordosis

After PEEK cage implantation, the segmental lordosis of the L3–L4 level was increased from 11.2° ± 7.8° preoperatively to 18.8° ± 6.7° immediately postoperatively (p < 0.05). The segmental lordosis of L4–L5 was also significantly (p < 0.05) increased from 16.1° ± 11° preoperatively to 21.1° ± 8.4° immediately postoperatively (p < 0.05). The segmental lordosis of the L5–S1 level was increased from 16.1° ± 7.6° preoperatively to 19.9° ± 6.4° immediately postoperatively (p < 0.05). The final follow-up lordosis was also increased compared with the preoperative lordosis, but there was no significant difference (p > 0.05) (Table 3).

Table 3 Segmental lordosis and fusion rate

Fusion and subsidence rates

The fusion rates using PEEK cages were 44.0 and 96.4 % at 3 months and final follow-up, respectively. The subsidence rates were 1.2 and 8.3 % at 3 months and final follow-up, respectively (Fig. 5). The disc space height with PEEK cages was decreased at final follow-up compared to immediately postoperatively. The L3–L4, L4–L5 and L5–S1 space heights were decreased by 0.59, 0.33 and 0.53 mm, respectively (p < 0.05) (Table 3).

Fig. 5
figure 5

Segmental lordosis

Evaluation of PEEK cage migration

The distance from the anterior rim of the PEEK cages to the anterior margin of the spine vertebra was measured immediately postoperatively and at the final follow-up. The distances of PEEK cages in L3–L4, L4–L5, and L5–S1 were shortened by 0.83, 0.36 and 0.55 mm at final follow-up, respectively (Fig. 6).

Fig. 6
figure 6

PEEK cages migration

Complications

There were no major complications such as infection, vertebral compression fracture, pseudarthrosis and graft collapse after ALIF using PEEK cages at the final follow-up. One patient underwent revision surgery because the proximal hooks had dislodged from their fixation points. This movement caused the rods and the hooks to display prominence (Table 4).

Table 4 Disc space height

Discussion

Posterior long fusion is a traditional method to correct spinal deformity that involves the lumbosacral injunction or structural abnormities such as advanced degeneration or lumbosacral instability. Supplemental ALIF using structural interbody grafting of the lower lumbar spine and lumbosacral segments aims to maximize the fusion rate, improve sagittal balance and prevent implant failure across the lumbosacral junction [4, 20, 21]. It can also distract the disc space and facilitate intervertebral foramen decompression by increasing the spinal canal diameter [22].

Harvested vertebrae

The objective of a lumbar fusion is to create an environment that will allow bone to form a solid osseous bridge across the involved spinal segments. Autologous iliac crest bone (AICB) is the gold standard because of its ideal graft characteristics including osteoconduction, osteoinduction, and osteogenesis [2325]. However, harvesting AICB is commonly associated with increased postoperative pain and this may be underestimated by the treating surgeon [26, 27]. Additional drawbacks of AICB include limited supply and increased operative time and blood loss. There are numerous studies demonstrating the fusion potential of BMPs [28, 29]. However, complications associated with their use have been reported [25, 30, 31]. It is unclear whether the benefits of BMPs justify the costs.

Locally harvested autograft is one potential candidate. Cancellous nonstructural bone may be harvested from the anterior aspect of the vertebral bodies. This approach avoids the costs of a bone substitute and reduces the complications associated with the iliac crest. In the current study, we evaluated the vertebral height change after removing a cylindrical bone plug from the anterior aspect of the vertebrae. The heights of L3, L4 and L5 were 32.9 ± 5.4, 31.0 ± 5.2, and 29.0 ± 4.9 mm at the immediate postoperative measurement, respectively. The values were 32.1 ± 5.2, 30.7 ± 4.9, and 28.7 ± 4.7 mm at final follow-up, respectively. There were no significant differences. Consistent with our results, Tobias Pitzen [32] investigated the immediate mechanical response of the cervical spine after removing bone from the central vertebral body. The study concluded that there was no significant early biomechanical weakening of adjacent vertebrae caused by the aforementioned technique of local bone harvest. Steffen et al. [33] evaluated the effect of removing a bone plug from the lumbar vertebra in different studies and found that regional bone graft harvest in anterior spine surgery is anatomically safe and biomechanically acceptable. Arlet et al. [34] described preliminary clinical results using the technique and found limited intraoperative complications, good clinical results, and fusion in all of the cases.

Fusion

In our study, fusion rates using PEEK cages were 44.0 and 96.4 % at 3 months and final follow-up, respectively. The lack of evidence of pseudarthrosis, radiolucencies, and motion on radiographs coupled with the good outcomes suggests that the motion segments were stable and fused according to more inclusive standards. The absence of changes in radiographic does not necessarily mean that a fusion is achieved. It just helped to indicate it. Previous studies have reported similarly high fusion rates of PEEK cages [13, 14, 35] (76–100 %). Brantigan et al. [36] reported that 45 % of PEEK cages achieved solid fusion at 3 months and that 96 % had fusion at 1 year. Tullberg et al. [37] reported that the lumbar interbody solid fusion rate was 89 % using PEEK cages at a minimum 1-year follow-up.

Subsidence

Eighty-four vertebral levels were evaluated, and seven levels of implant subsidence into the adjacent vertebra occurred in our cohort (8.3 %). Similar findings were reported by Eyal Behrbalk et al. [38] who found a 16 % subsidence rate using the stand-alone anterior lumbar interbody fusion with PEEK cages at 17 ± 6 months follow-up. The subsidence rate was reported as 25 % in other series [39, 40].

Our lower subsidence rate may be explained by the locally harvested bone and additional posterior fusion. We did not measure the increment of disc space height because all previous studies have shown that ALIF using PEEK can significantly increase the disc space [13, 38, 41]. Our study revealed a significant space height loss immediately postoperatively and at the final follow-up. Similar findings reported that a majority of segments lose disc space height during the postoperative period [29]. The loss is probably due to spacer subsidence, graft resorption or collapse and bone fusion processing [41, 42].

Segmental lordosis

Polyetheretherketone cages maintained a significant increase in segmental lordosis at all postoperative intervals, but it was still reduced by 3.58° in L3–L4, 3.67° in L4–L5 and 3.97° in L5/S1 at the final follow-up (p < 0.05). Consistent with our results, Liljenqvist et al. [43] observed that FRA implantation had 56.7 % (or 1.7°) loss at the 6-month follow-up when combined with postoperative instrumentation. Rousseau et al. [35] observed that the segmental lordosis loss was significantly related to the increase in postoperative lordosis, cage height, rigid posterior instrumentation, lower levels, and the order of the posterior and anterior combined procedures.

Cage migration

Cage migration was defined as the movement of the cage into the spinal canal either posterior or anterior. One novel and particularly intriguing observation in this study is that PEEK cages had a tendency to move forward. The migration distances of PEEK cages at the final follow-up were 0.83, 0.36 and 0.55 mm, respectively. There were no cases with large movements. Although it was a small change, there was a significant difference (p < 0.05). Kuslich et al. [44] showed that implant migration was correlated with several intraoperative situations including small cage size, inadequate seating of the cage anteriorly, lack of posterior instrumentation and striping of bone threads. In the current study, cage migration was more closely correlated to the destruction of the anterior longitudinal ligament and the anterior portion of the anterior annulus fibrosus. Interestingly, no symptoms accompanying cage migration were found. This result might be explained by the direction of the cage movement.

Our study had several potential limitations. First, it was a retrospective study with a limited cohort and there was no control group. Second, we only evaluated the radiographic efficiencies of PEEK cages for ALIF because posterior long fusion status was difficult to evaluate. Third, the height of harvested sacrum was ignored as it was difficult to measure. Finally, we only evaluated the height of locally harvested vertebrae, and the complete physiological loading scenario was not known and cyclic loading was not performed. Thus, additional biomechanical laboratory investigations are required to support the results.

In conclusion, PEEK cages with local vertebral autograft for spinal deformity fusion to the low lumbar spine can get 96.4 % interbody fusion rate and 8.3 % subsidence rate, which is comparable with other published series. The segmental lordosis had a tendency to lose. The allograft is safe and effective in maintaining the harvested vertebra shape. No related complication occurred. The PEEK cages had a tendency to migrate forward. However, long-term follow-up study is needed to justify the outcome.