Abstract
Functionalized graphene oxide (MDI-GO) was prepared by grafting of 4,4′-methylenebis(phenyl isocyanate) onto graphene oxide. X-ray diffraction analysis (XRD), Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy revealed that 4,4′-methylenebis(phenyl isocyanate) (MDI) was successfully bonded covalently to the surface of graphene oxide (GO) sheets. Results of scanning electron microscopy (SEM) and transmission electron microscopy (TEM) showed that the surface morphology of MDI-GO became rougher and more crumpled as compared to GO. Thermo-gravimetric analysis (TGA) proved the significantly improved thermal stability of MDI-GO. The electrochemical properties of composite coatings were determined by electrochemical impedance spectroscopy. Results suggested that MDI-GO was effective as a barrier, which enhanced the anti-corrosion properties of the coatings tremendously. The coating showed excellent corrosion resistance when the content of MDI-GO in the mass was 0.05 g. We believe that such a coating had a good potential to be used for applications as anti-corrosive material.
Similar content being viewed by others
References
Kirkland NT, Schiller T, Medhekar N, Birbilis N (2012) Exploring graphene as a corrosion protection barrier. Corros Sci 56:1–4
Cui Y, Kundalwal SI, Kumar S (2016) Gas barrier performance of graphene/polymer nanocomposites. Carbon 98:313–333
Kuila T, Bose S, Mishra AK, Khanra P, Kim NH, Lee JH (2012) Chemical functionalization of graphene and its applications. Prog Mater Sci 57:1061–1105
Taheri NN, Ramezanzadeh B, Mahdavian M, Bahlakeh G (2018) In-situ synthesis of Zn doped polyaniline on graphene oxide for inhibition of mild steel corrosion in 3.5 wt.% chloride solution. J Ind Eng Chem 63:322–339
Layek RK, Nandi AK (2013) A review on synthesis and properties of polymer functionalized graphene. Polymer 54:5087–5103
Park J, Yan M (2013) Covalent functionalization of graphene with reactive intermediates. Acc Chem Res 46:181–189
Nine MJ, Cole MA, Tran DNH, Losic D (2015) Graphene: a multipurpose material for protective coatings. J Mater Chem A 3:12580–12602
Ramezanzadeh B, Bahlakeh G, Ramezanzadeh M (2018) Polyaniline-cerium oxide (PAni-CeO2) coated graphene oxide for enhancement of epoxy coating corrosion protection performance on mild steel. Corros Sci 137:111–126
Nikpour B, Ramezanzadeh B, Bahlakeh G, Mahdavian M (2017) Synthesis of graphene oxide nanosheets functionalized by green corrosion inhibitive compounds to fabricate a protective system. Corros Sci 127:240–259
Parhizkar N, Shahrabi T, Ramezanzadeh B (2017) A new approach for enhancement of the corrosion protection properties and interfacial adhesion bonds between the epoxy coating and steel substrate through surface treatment by covalently modified amino functionalized graphene oxide film. Corros Sci 123:55–75
Hayatgheib Y, Ramezanzadeh B, Kardar P, Mahdavian M (2018) A comparative study on fabrication of a highly effective corrosion protective system based on graphene oxide-polyaniline nanofibers/epoxy composite. Corros Sci 133:358–373
Stankovich S, Dikin DA, Dommett GH, Kohlhaas KM, Zimney EJ, Stach EA, Piner RD, Nguyen ST, Ruoff RS (2006) Graphene-based composite materials. Nature 442:282–286
Yadav SK, Cho JW (2013) Functionalized graphene nanoplatelets for enhanced mechanical and thermal properties of polyurethane nanocomposites. Appl Surf Sci 266:360–367
Stankovich S, Piner RD, Nguyen ST, Ruoff RS (2006) Synthesis and exfoliation of isocyanate-treated graphene oxide nanoplatelets. Carbon 44:3342–3347
Zhang DD, Zu SZ, Han BH (2009) Inorganic–organic hybrid porous materials based on graphite oxide sheets. Carbon 47:2993–3000
Kim H, Miura Y, Macosko CW (2010) Graphene/polyurethane nanocomposites for improved gas barrier and electrical conductivity. Chem Mater 22:3441–3450
Ramezanzadeh B, Ghasemi E, Mahdavian M, Changizi E, Mohamadzadeh Moghadam MH (2015) Covalently-grafted graphene oxide nanosheets to improve barrier and corrosion protection properties of polyurethane coatings. Carbon 93:555–573
Hummers WS, Offeman RE (1958) Preparation of graphite oxide. J Am Chem Soc 80:1339
Marimuthu M, Veerapandian M, Ramasundaram S, Hong SW, Sudhagar P, Nagarajan S, Raman V, Ito E, Kim S, Yun K, Kang YS (2014) Sodium functionalized graphene oxide coated titanium plates for improved corrosion resistance and cell viability. Appl Surf Sci 293:124–131
Sun W, Wang L, Wu T, Wang M, Yang Z, Pan Y, Liu G (2015) Inhibiting the corrosion-promotion activity of graphene. Chem Mater 27:2367–2373
Cai K, Zuo S, Luo S, Yao C, Liu W, Ma J, Mao H, Li Z (2016) Preparation of polyaniline/graphene composites with excellent anti-corrosion properties and their application in waterborne polyurethane anticorrosive coatings. RSC Adv 6:95965–95972
Lin P, Meng L, Huang Y, Liu L, Fan D (2015) Simultaneously functionalization and reduction of graphene oxide containing isocyanate groups. Appl Surf Sci 324:784–790
Kuila T, Bose S, Khanra P, Kim NH, Rhee KY, Lee JH (2011) Characterization and properties of in situ emulsion polymerized poly(methyl methacrylate)/graphene nanocomposites. Compos A: Appl Sci Manuf 42:1856–1861
Li Q, Chen W, Yan W, Zhang Q, Yi C, Wang X, Xu Z (2016) In situ solution polymerization for preparation of MDI-modified graphene/hyperbranched poly(ether imide) nanocomposites and their properties. RSC Adv 6:716–729
Parhizkar N, Ramezanzadeh B, Shahrabi T (2018) Corrosion protection and adhesion properties of the epoxy coating applied on the steel substrate pre-treated by a sol-gel based silane coating filled with amino and isocyanate silane functionalized graphene oxide nanosheets. Appl Surf Sci 439:45–59
Parhizkar N, Shahrabi T, Ramezanzadeh B (2018) Synthesis and characterization of a unique isocyanate silane reduced graphene oxide nanosheets; screening the role of multifunctional nanosheets on the adhesion and corrosion protection performance of an amido-amine cured epoxy composite. J Taiwan Inst Chem Eng 82:281–299
Yu YH, Lin YY, Lin CH, Chan CC, Huang YC (2014) High-performance polystyrene/graphene-based nanocomposites with excellent anti-corrosion properties. Polym Chem 5:535–550
Haghdadeh P, Ghaffari M, Ramezanzadeh B, Bahlakeh G, Saeb MR (2018) The role of functionalized graphene oxide on the mechanical and anti-corrosion properties of polyurethane coating. J Taiwan Inst Chem Eng 86:199–212
Zhu C, Guo S, Fang Y, Dong S (2010) Reducing sugar: new functional molecules for the green synthesis of graphene nanosheets. ACS Nano 4:2429–2437
He W, Zhu L, Chen H, Nan H, Li W, Liu H, Wang Y (2013) Electrophoretic deposition of graphene oxide as a corrosion inhibitor for sintered NdFeB. Appl Surf Sci 279:416–423
Nine MJ, Cole MA, Johnson L, Tran DN, Losic D (2015) Robust superhydrophobic graphene-based composite coatings with self-cleaning and corrosion barrier properties. ACS Appl Mater Interfaces 7:28482–28493
Jiang T, Kuila T, Kim NH, Lee JH (2014) Effects of surface-modified silica nanoparticles attached graphene oxide using isocyanate-terminated flexible polymer chains on the mechanical properties of epoxy composites. J Mater Chem A 2:10557–10567
Zhao H, Wu L, Zhou Z, Zhang L, Chen H (2013) Improving the antifouling property of polysulfone ultrafiltration membrane by incorporation of isocyanate-treated graphene oxide. Phys Chem Chem Phys 23:9084–9092
Yu Z, Di H, Ma Y, Lv L, Pan Y, Zhang C, He Y (2015) Fabrication of graphene oxide–alumina hybrids to reinforce the anti-corrosion performance of composite epoxy coatings. Appl Surf Sci 351:986–996
Yu Z, Lv L, Ma Y, Di H, He Y (2016) Covalent modification of graphene oxide by metronidazole for reinforced anti-corrosion properties of epoxy coatings. RSC Adv 6:18217–18226
Mo M, Zhao W, Chen Z, Liu E, Xue Q (2016) Corrosion inhibition of functional graphene reinforced polyurethane nanocomposite coatings with regular textures. RSC Adv 6:7780–7790
Singh BP, Jena BK, Bhattacharjee S, Besra L (2013) Development of oxidation and corrosion resistance hydrophobic graphene oxide-polymer composite coating on copper. Surf Coat Technol 232:475–481
Sheng X, Cai W, Zhong L, Xie D, Zhang X (2016) Synthesis of functionalized graphene/polyaniline nanocomposites with effective synergistic reinforcement on anticorrosion. Ind Eng Chem Res 55:8576–8585
Chang KC, Ji WF, Lai MC, Hsiao YR, Hsu CH, Chuang TL, Wei Y, Yeh JM, Liu WR (2014) Synergistic effects of hydrophobicity and gas barrier properties on the anticorrosion property of PMMA nanocomposite coatings embedded with graphene nanosheets. Polym Chem 5:1049–1056
Palimi MJ, Alibakhshi E, Bahlakeh G, Ramezanzadeh B, Mahdavian M (2017) Electrochemical investigations of the corrosion protection properties of an epoxy-ester coating filled with cerium acetyl acetonate anticorrosive pigment. J Electrochem Soc 164:C709–C716
Ma HL, Zhang HB, Hu QH, Li WJ, Jiang ZG, Yu ZZ, Dasari A (2012) Functionalization and reduction of graphene oxide with p-phenylene diamine for electrically conductive and thermally stable polystyrene composites. ACS Appl Mater Interfaces 4:1948–1953
Di H, Yu Z, Ma Y, Zhang C, Li F, Lv L, Pan Y, Shi H, He Y (2016) Corrosion-resistant hybrid coatings based on graphene oxide–zirconia dioxide/epoxy system. J Taiwan Inst Chem Eng 67:511–520
Mondal J, Marques A, Aarik L, Kozlova J, Simões A, Sammelselg V (2016) Development of a thin ceramic-graphene nanolaminate coating for corrosion protection of stainless steel. Corros Sci 105:161–169
Samiee R, Ramezanzadeh B, Mahdavian M, Alibakhshi E (2018) Corrosion inhibition performance and healing ability of a hybrid silane coating in the presence of praseodymium (III) cat ions. J Electrochem Soc 165:C777–C786
Samiee R, Ramezanzadeh B, Mahdavian M, Alibakhshi E (2019) Assessment of the smart self-healing corrosion protection properties of a water-base hybrid organo-silane film combined with non-toxic organic/inorganic environmentally friendly corrosion inhibitors on mild steel. J Clean Prod 220:340–356
Naghdi S, Jevremović I, Mišković-Stanković V, Rhee KY (2016) Chemical vapour deposition at atmospheric pressure of graphene on molybdenum foil: effect of annealing time on characteristics and corrosion stability of graphene coatings. Corros Sci 113:116–125
Mahato N, Cho MH (2016) Graphene integrated polyaniline nanostructured composite coating for protecting steels from corrosion: synthesis, characterization, and protection mechanism of the coating material in acidic environment. Constr Build Mater 115:618–633
Ramezanzadeh B, Bahlakeh G, Mohamadzadeh Moghadam MH, Miraftab R (2018) Impact of size-controlled p-phenylenediamine (PPDA)-functionalized graphene oxide nanosheets on the GO-PPDA/epoxy anti-corrosion, interfacial interactions and mechanical properties enhancement: experimental and quantum mechanics investigations. Chem Eng J 335:737–755
Funding
This work was supported by the Frontier and Key Technical Innovation of Guangdong Province (2015B010122001) and the Joint Founds of NSFC-Liaoning (U1508213).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no competing interests.
Additional information
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
An, K., Peng, S., Yang, C. et al. Covalent modification of graphene oxide by 4,4′-methylenebis(phenyl isocyanate) to enhance corrosion resistance of polystyrene coating. Colloid Polym Sci 297, 839–848 (2019). https://doi.org/10.1007/s00396-019-04500-x
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00396-019-04500-x