Abstract
Today, the assembly process is the least automated phase of production for mechanical products. The percentage of the automated assembly line operations of automobiles fluctuates between 10 and 20% according to manufacturers. The use of industrial robots in the assembly lines played a decisive role in the development of their activity despite the high cost. Indeed, this strategy is a key element that increases productivity. The use of robots in assembly tasks requires the trajectory determination of parts to be assembled from the design phase of the product. This problem is difficult if the part may interfere with other elements and requires combined trajectories to avoid the interference. Therefore, the simulation of part assembling trajectories from the design phase is an interesting and topical research issue. The main objective of this paper is to develop a new approach to generate multidirectional combined trajectories of parts. A mathematical formulation of the proposed approach is firstly proposed, being based on both the position matrix concept and the bounding box method. A didactic example is used to illustrate the different stages of the proposed approach. To highlight the computer implementation of the proposed method, an industrial case study is presented. This example was chosen to illustrate the effectiveness of the proposed approach such as the gain of assembly time, the reduction of costs by robotization of the work, and the programming assistance of these robots.
Similar content being viewed by others
References
Bourjault A (1984) Contribution a une approche méthodologique de l’assemblage automatisé ; élaboration automatique des séquences opératoires. Université de Franche-Comte, France1984
De Fazio T, Whitney D (1987) Simplified all mechanical assembly sequences. IEEE J Robot Autom 3(6):640–658
Mello HLS, Sanderson AC (1988) Automatic generation of mechanical assembly sequences. Carnegie Mellon University, Technical report
Baldwin DF, Thomas EA, Man-Cheung ML, De Fazio TL, Whitney DE (1991) An integrated computer aid for generating and evaluating assembly sequences for mechanical products. IEEE Trans Robot Autom 7(1):78–94
Dini G, Santochi M (1992) Automated sequencing and subassembly detection in assembly planning. CIRP Ann Manuf Technol 41(1):1–4
Laperière L, El Maraghy HA (1996) GAPP: A generative assembly process planner. J Manuf Syst 15(4):282–293
TMAAriSamadhi A, Ma’Ruf A, Toha IS (2011) Automatic collision detection for assembly sequence planning using a three-dimensional solid model. J Adv Manuf Syst 10:277–291
Singer G, Golan M, Cohen Y (2014) From product documentation to a ‘method prototype’ and standard times: a new technique for complex manual assembly. Int J Prod Res (IJPR) 52(2):507–520
Ben Hadj R, Trigui M, Aifaoui N (2015) Toward an integrated CAD assembly sequence planning solution. J Mech Eng Sci, Part C 229(16):2987–3001
Trigui M, Ben Hadj R, Aifaoui N (2015) An interoperability CAD assembly sequence plan approach. Int J Adv Manuf Technol 79:1465–1476
Ben Hadj R, Belhadj I, Gouta C, Trigui M, Aifaoui N, Hammadi M (2017) An interoperability process between CAD system and CAE applications based on CAD data. Int J Interact Des Manuf 12:1039–1058. https://doi.org/10.1007/s12008-017-0445-5
BenHadj R, Belhadj I, Trigui M, Aifaoui N (2018) Assembly sequences plan generation using feature simplification. Adv Eng Softw 119:1–11. https://doi.org/10.1016/j.advengsoft.2018.01.008
Bahubalendruni MVAR, Biswal BB (2015) An intelligent method to test feasibility predicate for robotic assembly sequence generation. Springer, Bhubaneswar, India, pp 277–283
Issaoui L, Aifaoui N, Benamara A (2015) Solution space reduction of disassembly sequences generated automatically via computer aids. Proc IMechE Part C: J Mech Eng Sci 229(16):2977–2986
Issaoui L, Aifaoui N, Benamara A (2016) Modelling and implementation of geometric and technological information for disassembly simulation in CAD environment. Int J Adv Manuf Technol. https://doi.org/10.1007/s00170-016-9128-
Belhadj I, Trigui M, Benamara A (2016) Subassembly generation algorithm from a CAD model. Int J Adv Manuf Technol 87:2829–2840
Trigui M, Belhadj I, Benamara A (2017) Disassembly plan approach based on subassembly concet. Int J Adv Manuf Technol 90:219–231. https://doi.org/10.1007/s00170-016-9363-0
Belhadj I, Khemili I, Trigui M, Aifaoui N (2019) Time computing technique for wear parts dismantling. Int J Adv Manuf Technol 103:3513–3527. https://doi.org/10.1007/s00170-019-03692-4
Kheder M, Trigui M, Aifaoui N (2016) Optimization of disassembly sequence planning for preventive maintenance. Int J Adv Manuf Technol. https://doi.org/10.1007/s00170-016-9434-2
Kheder M, Trigui M, Aifaoui N (2015) Disassembly sequence planning based on a genetic algorithm. Proc IMechE Part C: J Mech Eng Sci 229(12):2281–2290
Bajd T, Mihelj M, Lenarčič J, Stanovnik A, Munih M (2010) Robotics, Intelligent Systems, Control and Automation: Science and Engineering
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Said, S.B., Benhadj, R., Hammadi, M. et al. Mathematic formulation for the generation of combined paths for mounting parts in assembly. Int J Adv Manuf Technol 104, 4475–4484 (2019). https://doi.org/10.1007/s00170-019-04300-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-019-04300-1