Skip to main content
Log in

A pre-design method for drilled cooling pipes in hot stamping tool based on pipe parameter window

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The ‘pre-design + optimization’ is one of the main methods to obtain appropriate cooling pipe parameters in hot stamping tools for satisfied quenching quality of hot stamping parts. Since good ‘pre-design’ can effectively reduce the workload of optimization, a novel pre-design method of cooling pipe parameters was put forward and applied in this paper. Firstly, the concept of pipe parameter window and its related building method were proposed, by which the domain of satisfied cooling pipe parameters, under certain quenching process and quality demand, could be obtained. Secondly, the pipe parameter window of drilled cooling pipes, suitable for flat die surface, was built based on the above method, and then used to pre-design the cooling pipes in flat die for application. Finally, the satisfied cooling performance of pre-designed cooling pipes demonstrated the validity of proposed method in guiding the pre-designing of cooling pipe parameters in hot stamping tools.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Mori K, Briani PF, Behrens BA, Brosius A, Bruschi S, Maeno T, Merklein M, Yanagimoto J (2017) Hot stamping of ultra-high strength steel parts. CIRP Ann Manuf Technol 66:755–777. https://doi.org/10.1016/j.cirp.2017.05.007

    Article  Google Scholar 

  2. Karbasian H, Tekkaya AE (2010) A review on hot stamping. J Mater Process Technol 210:2103–2118. https://doi.org/10.1016/j.jmatprotec.2010.07.019

    Article  Google Scholar 

  3. Abdulhay B, Bourouga B, Dessain C (2011) Experimental and theoretical study of thermal aspects of the hot stamping process. Appl Therm Eng 31:674–685. https://doi.org/10.1016/j.applthermaleng.2010.11.010

    Article  Google Scholar 

  4. Lin T, Song HW, Zhang SH, Chen M, Liu WJ (2014) Cooling Systems Design in hot Stamping Tools by a thermal-fluid-mechanical coupled approach. Adv Mech Eng 6:545727. https://doi.org/10.1155/2014/545727

    Article  Google Scholar 

  5. Weiß W, Koplenig M, Alb M, Graf J (2016) Virtual method for the determination of an optimum thermal design of hot stamping tools. 6 IOP Conf. Ser. Mater Sci Eng 159:012004. https://doi.org/10.1088/1757-899X/159/1/012004

    Google Scholar 

  6. Liu HS, Lei CX, Xing ZW (2013) Cooling system of hot stamping of quenchable steel BR1500HS: optimization and manufacturing methods. Int J Adv Manuf Technol 69:211–223. https://doi.org/10.1007/s00170-013-4996-8

    Article  Google Scholar 

  7. He B, Ying L, Li XD, Hu P (2016) Optimal design of longitudinal conformal cooling channels in hot stamping tools. Appl Therm Eng 106:1176–1189. https://doi.org/10.1016/j.applthermaleng.2016.06.113

    Article  Google Scholar 

  8. Chen JS, Gong PH, Liu YS, Zheng XY, Ren F (2017) Optimization of hot stamping cooling system using segmented model. Int J Adv Manuf Technol 93:1–9. https://doi.org/10.1007/s00170-017-0504-x

    Article  Google Scholar 

  9. Steinbeiss H, So H, Michelitsch T, Hoffmann H (2007) Method for optimizing the cooling design of hot stamping tools. CIRP Ann Manuf Technol 56:269–272. https://doi.org/10.1007/s11740-007-0010-3

    Article  Google Scholar 

  10. Quan GZ, Zhang ZH, Wang X, Li YL, Mao A, Xia YF (2017) Parameter optimization of cooling system in U-shape hot stamping mold for high strength steel sheet based on MOPSO. Int J Adv Manuf Technol 90:1–20. https://doi.org/10.1007/s00170-016-9446-y

    Article  Google Scholar 

  11. Lim WS, Choi HS, Ahn SY, Kim BM (2014) Cooling channel design of hot stamping tools for uniform high-strength components in hot stamping process. Int J Adv Manuf Technol 70:1189–1203. https://doi.org/10.1007/s00170-013-5331-0

    Article  Google Scholar 

  12. Chen L, Chen W, Li JD, Heng SN, Wu J (2014) Optimal design about parameters of cooling pipes in hot stamping die. Adv Mater Res 988:263–267. https://doi.org/10.4028/www.scientific.net/AMR.988.263

    Article  Google Scholar 

  13. Hu P, Ying L, He B (2017) Hot stamping advanced manufacturing technology of lightweight car body. Science Press, Bei Jing

    Book  Google Scholar 

  14. Xie H, Chen W, Wang HY, Fu S, Li WD, Xiong W (2018) Multi-objective reliability-based optimization for cooling channel of a UHSS hot-stamping die. Int J Adv Manuf Technol 97:3237–3249. https://doi.org/10.1007/s00170-018-2065-z

    Article  Google Scholar 

  15. Merklein M, Lechler J (2006) Investigation of the thermo-mechanical properties of hot stamping steels. J Mater Process Technol 177:452–455. https://doi.org/10.1016/j.jmatprotec.2006.03.233

    Article  Google Scholar 

  16. Altan T, Tekkaya AE (2012) Sheet Metal Forming Fundamentals. Asm International, Ohio, pp. 151

  17. Hay BA, Bourouga B, Dessain C (2010) Thermal contact resistance estimation at the blank/tool interface: experimental approach to simulate the blank cooling during the hot stamping process. Int J Mater Form 3:147–163. https://doi.org/10.1007/s12289-010-0687-2

    Google Scholar 

  18. Chang Y, Tang XH, Zhao KM, Hu P, Wu YC (2014) Investigation of the factors influencing the interfacial heat transfer coefficient in hot stamping. J Mater Process Technol 228:25–33. https://doi.org/10.1016/j.jmatprotec.2014.10.008

    Article  Google Scholar 

  19. Caron E, Daun KJ, Wells MA (2013) Experimental characterization of heat transfer coefficients during hot forming die quenching of boron steel. Metall Mater Trans B Process Metall Mater Process Sci 44:332–343. https://doi.org/10.1007/s11663-012-9772-x

    Article  Google Scholar 

  20. Beck JV, Bleckwell B, StClair CR (1985) Inverse heat conduction: ill posed problems. Wiley Interscience, New York

    Google Scholar 

  21. Incropera FP, DeWitt DP, Bergman TL, Lavine AS (2007) Fundamentals of heat and mass transfer, six ed. Wiley Interscience, New York

    Google Scholar 

  22. Shan ZD, Ye YS, Zhang ML, Wang BY (2013) Hot-stamping die-cooling system for vehicle door beams. Int J Precis Eng Manuf 14:1251–1255. https://doi.org/10.1007/s12541-013-0170-3

    Article  Google Scholar 

  23. Yang SM, Tao WQ (2006) Heat transfer (fourth edition). Higher Education Press, Beijing

    Google Scholar 

Download references

Funding

The research was supported by the National Natural Science Foundations of China (grant number 51875263 and 51601070); and the Research Innovation Program for College Graduates of Jiangsu Province (grant number KYLX16_0878).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wei Chen.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, L., Chen, W., Xu, F. et al. A pre-design method for drilled cooling pipes in hot stamping tool based on pipe parameter window. Int J Adv Manuf Technol 103, 891–900 (2019). https://doi.org/10.1007/s00170-019-03587-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-019-03587-4

Keywords

Navigation