Skip to main content
Log in

Micro-magnetic analysis of friction stir welded steel plates

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Present work aims to assess the applicability of Barkhausen noise technique for assessment of friction stir weld characteristics. Steel plates (IS-2062 grade) were joined using friction stir welding process at various tool rotational speeds (550 to 700 rpm) while other parameters were kept constant. As-received material and welded steel plates were characterized using Barkhausen noise technique, metallographic inspection, and micro-hardness testing. Friction stir welding resulted in grain refinement which leads to higher hardness in all welded samples in comparison to the base metal. The nature of residual stress as obtained from X-ray diffraction analysis was compressive. Compressive residual stress and higher hardness in welded samples clearly depicted changes in Barkhausen noise signal profiles in terms of peak amplitude and peak position. Variation in root mean square value of Barkhausen noise signal is explained in terms of induction of compressive residual stress and microhardness.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Guo N, Wang M, Guo W, Yu J, Feng J (2014) Study on forming mechanism of appearance defects in rotating arc narrow gap horizontal GMAW. Int J Adv Manuf Technol 75:15–20

    Article  Google Scholar 

  2. Jamalian HM, Farahani M, Givi MKB, Vafaei MA (2016) Study on the effects of friction stir welding process parameters on the microstructure and mechanical properties of 5086-H34 aluminum welded joints. Int J Adv Manuf Technol 83:611–621

    Article  Google Scholar 

  3. Defalco J (2006) Friction stir welding vs. fusion welding. Weld J 85(3):42–44

    Google Scholar 

  4. Karami S, Jafarian H, Eivani AR, Kheirandish S (2016) Engineering tensile properties by controlling welding parameters and microstructure in a mild steel processed by friction stir welding. Mat Sci Eng A-Struct 670(A):68–74

    Article  Google Scholar 

  5. Ramesh R, Dinaharan I, Kumar R, Akinlabi ET (2017) Microstructure and mechanical characterization of friction stir welded high strength low alloy steels. Mat Sci Eng A-Struct 687(A):39–46

    Article  Google Scholar 

  6. Li H, Yang S, Zhang S, Zhang B, Jiang Z, Fenga H, Han P, Li J (2017) Microstructure evolution and mechanical properties of friction stir welding super-austenitic stainless steel S32654. Mater Design 118:207–217

    Article  Google Scholar 

  7. Yazdipour A, Heidarzadeh A (2016) Effect of friction stir welding on microstructure and mechanical properties of dissimilar Al 5083-H321 and 316L stainless steel alloy joints. J Alloy Compd 680:595–603

    Article  Google Scholar 

  8. Cherepanov AN, Mali VI, Maliutina IN, Orishich AM, Malikov AG, Drozdov VO (2017) Laser welding of stainless steel to titanium using explosively welded composite inserts. Int J Adv Manuf Technol 90:3037–3043

    Article  Google Scholar 

  9. Ishigami A, Roy MJ, Walsh JN, Withers PJ (2017) The effect of the weld fusion zone shape on residual stress in submerged arc welding. Int J Adv Manuf Technol 90:3451–3464

    Article  Google Scholar 

  10. Dawsona H, Serranob M, Caterc S, Wadyd P, Pirlinge T, Jimenez-Melero E (2017) Residual stress distribution in friction stir welded ODS steel measuredby neutron diffraction. J Mater Proces Technol 246:305–312

    Article  Google Scholar 

  11. Lee Y, Kim JY, Lee JS, Kim KH, Koo JY, Kwon D (2006) Using the instrumented indentation technique for stress characterization of friction stir-welded API X80 steel. Philos Mag 86(33–35):5497–5504

    Article  Google Scholar 

  12. Desvaux S, Duquennoy M, Gualandri J, Qurak M (2004) The evaluation of surface residual stress in aeronautic bearings using the Barkhausen noise effect. NDT&E Int 37:9–17

    Article  Google Scholar 

  13. Rothea CG, Chicois J, Fougeres R, Fleischmann P (1998) Characterization of pure iron and (130 ppm) carbon iron binary alloy by Barkhausen noise measurement: study of the influence of stress and microstructure. Acta Metall Mater 46(14):4873–4882

    Article  Google Scholar 

  14. Park D, Kim C, Hong J (2000) Microstructural dependence of Barkhausen noise and magnetic relaxation in the weld HAZ of a RPV steel. J Magn Magn Mater 215:765–768

    Article  Google Scholar 

  15. Yamaura S, Furuya Y, Watanabe T (2001) The effect of grain boundary microstructure on Barkhausen noise in ferromagnetic materials. Acta Mater 49(15):3019–3027

    Article  Google Scholar 

  16. Sullivan DO, Cottervell M, Tanner AD, Meszaros I (2004) Characterization of ferritic stainless steel by Barkhausen techniques. Ndt&E Int 37(6):489–496

    Article  Google Scholar 

  17. Vashista M, Gaddam A (2012) Paul S (2012) study of surface integrity of ground bearing steel using Barkhausen noise measurement. Int J Adv Manuf Technol 63:771–783

    Article  Google Scholar 

  18. Vashista M, Kumar S, Ghosh S, Paul S (2010) Surface integrity in grinding medium carbon steel with miniature electroplated monolayer CBN wheel. J Mater Eng Perform 19(9):1248–1255

    Article  Google Scholar 

  19. Vashista M, Paul S (2008) Study of effects of process parameters in high speed grinding on surface integrity by Barkhausen noise analysis. Proc of Instit Mech Engg UK, Part – B J Engg Manuf 222(12):1625–1637

    Article  Google Scholar 

  20. Vashista M, Paul S (2011) Novel processing of Barkhausen noise signal for assessment of residual stress in surface ground components exhibiting poor magnetic response. J Magn Magn Mater 323(21):2579–2584

    Article  Google Scholar 

  21. Ghosh M, Kumar K, Mishra RS (2010) Analysis of microstructural evolution during friction stir welding of ultrahigh-strength steel. Scr Mater 63:851–854

    Article  Google Scholar 

  22. Hua P, Moronov S, Nie CZ, Sato YS, Kokawa H, Park SHC, Hirano S (2014) Microstructure and properties in friction stir weld of 12Cr steel. Sci Technol Weld Join 19(1):76–81

    Article  Google Scholar 

  23. Haghshenas M, Gharghouri MA, Bhakhri V, Klassen RJ, Gerlich AP (2017) Assessing residual stresses in friction stir welding: neutron diffraction and nano indentation methods. Int J Adv Manuf Technol 93:3733–3747. https://doi.org/10.1007/s00170-017-0759-2

    Article  Google Scholar 

  24. Brewer LN, Bennett MS, Baker BW, Payzant EA, Sochalski-Kolbus LM (2015) Characterization of residual stress as a function of friction stir welding parameters in oxide dispersion strengthened (ODS) steel MA956. Mater Sci Eng A 647:313-321

  25. Tiitto S (1977) On the influence of microstructure on magnetization transitions in steels. Acta poly Scand. Appl Phys 80(119)

  26. Cullity BD (1972) Introduction to magnetic materials, Addison-Wesley, New York

Download references

Acknowledgements

The authors gratefully acknowledge the funding support they received from SERB, Department of Science and Technology, Government of India (Sanction no. SERB No: SB/S3/MMER/0062/2013, Dated 23rd April, 2014) and IIT (BHU) under sprouting grant (letter No IIT (BHU)/Dev./2013-14/5110/L dated/3/2014). Authors are also thankful to Prof. Soumitra Paul, Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, India for permitting them to avail the Barkhausen noise analysis facility.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Vashista.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Raja, A.R., Khan Yusufzai, M.Z. & Vashista, M. Micro-magnetic analysis of friction stir welded steel plates. Int J Adv Manuf Technol 97, 2051–2059 (2018). https://doi.org/10.1007/s00170-018-2094-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-018-2094-7

Keywords

Navigation