Skip to main content
Log in

Casting process optimization for the impellor of 200ZJA slurry pump

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

A design method of gating system and riser for high chromium cast iron casting was introduced in this paper. The casting processes of the impellor of 200ZJA slurry pump were simulated using ProCAST software. The simulation results were consistent with the practical production test. The mold-filling and solidification stages of the casting were numerically analyzed. The original casting process was improved according to the simulation results and the practical production test. By modifying the original process, the shrinkages at the joint between axle head and the main body of the impellor were eliminated, and the casting with good quality was obtained.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Walker CI, Bodkin GC (2000) Empirical wear relationships for centrifugal slurry pumps: part 1: side-liners. Wear 242(1–2):140–146

    Article  Google Scholar 

  2. Liu HN, Sakamoto M, Nomura M, Ogi K (2000) Abrasion resistance of high Cr cast irons at an elevated temperature. Wear 250–251:71–75

    Google Scholar 

  3. Bedolla-Jacuinde A, Correa R, Quezada JG, Maldonado C (2005) Effect of titanium on the as-cast microstructure of a 16% chromium white iron. Mater Sci Eng A 398(1–2):297–308

    Article  Google Scholar 

  4. Chen T, Liao D, Shen X, Pang S, Zhou J (2013) Application of implicit surface in post-processing of casting simulation. Int J Adv Manuf Technol 69(5–8):1841–1854

    Article  Google Scholar 

  5. Wang YC, Li DY, Peng YH, Zeng XQ (2007) Numerical simulation of low pressure die casting of magnesium wheel. Int J Adv Manuf Technol 32(3–4):257–264

    Article  Google Scholar 

  6. Jalili Nikroo A, Akhlaghi M, Ahmadi Najafabadi M (2009) Simulation and analysis of flow in the injection chamber of die casting machine during the slow shot phase. Int J Adv Manuf Technol 41(1–2):31–41

    Article  Google Scholar 

  7. Krimpenis A, Benardos PG, Vosniakos GC, Koukouvitaki A (2006) Simulation-based selection of optimum pressure die-casting process parameters using neural nets and genetic algorithms. Int J Adv Manuf Technol 27(5–6):509–517

    Article  Google Scholar 

  8. Yin YJ, Han YJ, Zhi XH (2011) The casting process design and simulation of the front wearing plate of 10/8ST-AH slurry pump. Appl Mech Mater 66–68:1724–1727

    Article  Google Scholar 

  9. Antonio A, Raffaello B, Simone F (2014) SLM tooling for die casting with conformal cooling channels. Int J Adv Manuf Technol 71(1–4):573–583

    Google Scholar 

  10. Kulkarni SN, Radhakrishna K (2007) Prediction of solidification time during solidification of aluminum base alloy castings cast in CO2-sand mold. Int J Adv Manuf Technol 34:1098–1110

    Article  Google Scholar 

  11. Wang T, Li J, Wu L, Jie J, Cao Z, Kang H (2013) Simulation study on three casting processes for a marine propeller hub body. China Foundry 10:360–366

    Google Scholar 

  12. Xie Y, Yu H, Ruan X, Wang B, Ma Y (2006) FE numerical simulation of mould temperature field during the continuous casting of steel. Int J Adv Manuf Technol 30(7–8):645–651

    Article  Google Scholar 

  13. Thammachot N, Dulyapraphant P, Bohez ELJ (2013) Optimal gating system design for investment casting of sterling silver by computer-assisted simulation. Int J Adv Manuf Technol 67(1–4):797–810

    Article  Google Scholar 

  14. Lin JC (2002) Selection of the optimal gate location for a die-casting die with a freeform surface. Int J Adv Manuf Technol 19(7–8):278–284

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiaohui Zhi.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhi, X., Han, Y. & Yuan, X. Casting process optimization for the impellor of 200ZJA slurry pump. Int J Adv Manuf Technol 77, 1703–1710 (2015). https://doi.org/10.1007/s00170-014-6572-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-014-6572-2

Keywords

Navigation