Skip to main content
Log in

Hole characteristics optimization in Nd:YAG laser micro-drilling of zirconium oxide by grey relation analysis

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The use of the Taguchi method with grey relational analysis, to determine the laser micro-drilling parameters with consideration of multiple quality characteristics, is studied in this paper. The effort has been made to minimize the micro-drilling defects, such as hole taper and heat-affected zone width, to produce high-quality micro-drills. The Taguchi method coupled with grey relational analysis is therefore used as statistical design of experiment tools for optimization of both the quality characteristics, simultaneously. The optimal result obtained has been verified with the help of an additional confirmatory experiment. This indicates the application feasibility of the grey–Taguchi technique for continuous improvement in product quality in the manufacturing industry.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Yilbas BS (1997) Parametric study to improve laser hole drilling process. J Mater Process Technol 70:264–273

    Article  Google Scholar 

  2. Bandhopadhayay S, Sarin Sundar JK, Sunderajan G, Joshi SV (2002) Geometrical features and metallurgical characteristics of Nd:YAG laser drilled holes in thick IN718 and Ti-6Al-4V sheets. J Mater Process Technol 127:83–95

    Article  Google Scholar 

  3. Kuar AS, Paul G, Mitra S (2006) Nd:YAG laser micromachining of alumina–aluminium interpenetrating phase composite using response surface methodology. Int J Mach Mach Mater 1(4):423–444

    Google Scholar 

  4. Yung WKC, Wu J, Yue TM, Zhu BL, Lee CP (2007) Nd:YAG laser drilling in epoxy resin/AlN composites material. Compos Part A 38:2055–2064

    Article  Google Scholar 

  5. Ahn DG, Jung GW (2009) Influence of process parameters on drilling characteristics of Al 1050 sheet with thickness of 0.2 mm using pulsed Nd׃YAG laser. Trans Nonferrous Met Soc China 19:s157–s163

    Article  Google Scholar 

  6. Biswas R, Kuar AS, Sarkar S, Mitra S (2010) A parametric study of pulsed Nd:YAG laser micro-drilling of gamma-titanium aluminide. Opt Laser Technol 42:23–31

    Article  Google Scholar 

  7. Ghoreishi M, Low DKY, Li L (2002) Comparative statistical analysis of hole taper and circularity in laser percussion drilling. Int J Mach Tool Manuf 42:985–995

    Article  Google Scholar 

  8. Li L, Low DKY, Ghoreshi M (2002) Hole taper characterization and laser percussion drilling. Ann CIRP 51(1):153–156

    Article  Google Scholar 

  9. Chen K, Yao YL (2000) Process optimization in pulsed laser micro machining with application in medical devices manufacturing. Int J Adv Manuf Technol 16:243–249

    Article  Google Scholar 

  10. Acherjee B, Kuar AS, Mitra S, Misra D (2010) Selection of process parameters for optimizing the weld strength in laser transmission welding of acrylics. Proc IME B J Eng Manufact 224:1529–1536. doi:10.1243/09544054JEM1854

    Article  Google Scholar 

  11. Deng J (1989) Introduction to grey system theory. J Grey Syst 1(1):1–24

    MATH  Google Scholar 

  12. Lin JL, Lin CL (2002) The use of the orthogonal array with grey relational analysis to optimize the electrical discharge machining process with multiple performance characteristics. Int J Mach Tool Manuf 42:237–244

    Article  Google Scholar 

  13. Tarng YS, Juang SC, Chang CH (2002) The use of grey-based Taguchi methods to determine submerged arc welding process parameters in hardfacing. J Mater Process Technol 128:1–6

    Article  Google Scholar 

  14. Pan LK, Wang CC, Wei SL, Sher HF (2007) Optimizing multiple quality characteristics via Taguchi method-based grey analysis. J Mater Process Technol 182:107–116

    Article  Google Scholar 

  15. Hsiao YF, Tarng YS, Huang WJ (2008) Optimization of plasma arc welding parameters by using the Taguchi method with the grey relational analysis. Mater Manuf Process 23(1):51–58

    Article  Google Scholar 

  16. Kim HR, Lee KY (2008) Using the orthogonal array with grey relational analysis to optimize the laser hybrid welding of a 6061-T6 Al alloy sheet. Proc IME B J Eng Manufact 222(8):981–987

    Article  Google Scholar 

  17. Acherjee B, Kuar AS, Mitra S, Misra D (2011) Application of grey-based Taguchi method for simultaneous optimization of multiple quality characteristics in laser transmission welding process of thermoplastics. Int J Adv Manuf Technol 56:995–1006

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to D. Ganguly.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Ganguly, D., Acherjee, B., Kuar, A.S. et al. Hole characteristics optimization in Nd:YAG laser micro-drilling of zirconium oxide by grey relation analysis. Int J Adv Manuf Technol 61, 1255–1262 (2012). https://doi.org/10.1007/s00170-012-4090-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-012-4090-7

Keywords

Navigation