Skip to main content
Log in

Cost estimation system of dies manufacturing based on the complex machining features

  • Original Article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Part manufacturing estimation cost is a critical and important task for industrial firms. Price evaluation helps the enterprise occupy a successful competitiveness in the market. In fact there are three main approaches for the manufacturing cost evaluation the analytic approach, the analogic approach and the parametric approach.

This paper presents a cost estimation system of manufacturing dies based on a semi-analytic approach. The developed system uses a semi-analytic approach based on the principle of the analogic approach and analytic approach. This principle has recourse to the analogic approach to search for analogies between the shapes to be machined before grouping them into complex machining features [1]. For each feature parameter the system generates a process to be used as a sample and consequently a model of machining time. In a second stage and by using the analytic approach, the cutting time is determined either by removal rates of metal units for rough operation (cm3/min) or from the finishing operation surface (cm2/min) or by both production ways [1]. The after cutting return time is calculated through the equations developed for each machining type [2].

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Bouaziz Z Younes BJ, Zghal A, Njeh M (2001) A methodology of evaluation machining costs in the purpose of elaborating estimate based on the feature concept. Application to plastic blowing molds. Proc 34th CIRP International Seminar on Manufacturing Systems, 16–18 May 2001, pp 49–55, Athens, Greece

  2. Bouaziz Z, Younes BJ, Zghal A (2001) Un outil rapide et fiable pour déterminer le coût d’usinage des moules de soufflage plastique. Journal Travail et Méthode 559:27–38 (in French)

    Google Scholar 

  3. Asiedu Y, Gu P (1998) Product life cycle cost analysis: state of the art review. Int J Prod Res 36(4):883–908

    Article  MATH  Google Scholar 

  4. Daschbach JM, Apgar H (1988) Design analysis through techniques of parametric cost estimation. Eng Costs Prod Econ 14:87–93

    Article  Google Scholar 

  5. Wie Y, Egbelu P (2000) A framework for estimating manufacturing cost from geometric design data. Int J Comput Integr Manuf 36(1):50–63

    Google Scholar 

  6. Abdalla HS, Knight JAG (1994) An expert system for concurrent product and process design of mechanical parts. J Eng Manuf 208(3):167–172

    Article  Google Scholar 

  7. Rehman S, Guenov MD (1998) A methodology for modelling manufacturing costs at conceptual design. Comput Ind Eng 35(3-4):623–626

    Google Scholar 

  8. Luong LHS, Spedding T (1995) An integred system for process planning and cost estimation in hole making. Int J Adv Manuf Technol 10:411–415

    Article  Google Scholar 

  9. Shehab E, Abdalla H (2002) An intelligent knowledge-based system for product cost modelling. Int J Adv Manuf Technol 19:49–65

    Article  Google Scholar 

  10. Jong-Hun J (2002) Manufacturing cost estimation for machined parts based on manufacturing features, Journal of Intelligent Manufacturing 13:227–238

    Google Scholar 

  11. Ben-Arieh D (2000) Cost estimation system for machined parts. Int J Prod Res 38(17):4481–4494

    Article  MATH  Google Scholar 

  12. Ou-Yang C, Lin TS (1997) Developing an integrated framework for feature-based early manufacturing cost estimation. Int J Adv Manuf Technol 13:618–629

    Article  MathSciNet  Google Scholar 

  13. Bouaziz Z, Younes BJ, Zghal A (1998) Computer aided process planning in turning by an semi-generative approach. Int J Mech Prod Syst Eng 1:57–70 (in French)

    Google Scholar 

  14. Bouaziz Z, Younes BJ, Zghal A (2001) A fast and reliable tool for estimates of pocket machining. In: Advances in manufacturing technology, vol Xv. Professional Engineering Publishing, UK, pp 281–286

  15. Seddiki A, Moison A, Levaillant G (1995) Proposition d’un Système d’Assistance à l’Elaboration de Devis d’Usinage basé sur le concept d’entité (Saedu). Journal Mécanique Industrielle et Matériaux, 48(5)-227–231 (in French)

    Google Scholar 

  16. Mawussi K, Bernard A, Bourdet P (1994) Feature modelling and machining of forming dies. Proc Ifip94 on Feature Modelling and Recognition in Advanced Cad/Cam Systems, Valenciennes, , 24–26 May 1994, pp 525–539

  17. Villeneuve F, Sqbourin L (1995) Entité d’usinage, règles de production et propagation par contraintes: passeport pour un système de génération automatique de gamme. Proc International Conference on Industrial automation, 7–9 June 1995, Nancy, 1:397–404

  18. Bouaziz Z, Younes BJ, Zghal A (2002) A fast and reliable tool of estimate of the plastic blowing molds. Int J Adv Manuf Technol 20:545–550

    Article  Google Scholar 

  19. Lin R-S, Koren Y (1996) Efficient tool-path planning for machining free-form surfaces transaction of Asme. J Eng Ind 118:20–28

    Google Scholar 

  20. Loney GC, Ozsoy TM (1987) Nc machining of free form surfaces. Comput Aided Des 19(2):85–90

    MATH  Google Scholar 

  21. Tsai MD, Takata S, Lnui M, Kimura F, Sata T (1991) Operation planning based on cutting process models. Ann CIRP 40(1):95–98

    Article  Google Scholar 

  22. Bagard P (1997) Trolling and complex shapes: technical- economic reports between high speed machining, conventional machining and electroerosion. 1st French and German Conference on High Speed Machining, June 1997, pp 249–262

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Z. Bouaziz.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Bouaziz, Z., Ben Younes, J. & Zghal, A. Cost estimation system of dies manufacturing based on the complex machining features. Int J Adv Manuf Technol 28, 262–271 (2006). https://doi.org/10.1007/s00170-004-2179-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-004-2179-3

Keywords

Navigation