Abstract
The objective of this article is to propose Wavelet Multi-Resolution Analysis as an effective tool allowing the improvement of the sensitivity of the scalar indicators for the identification of cutting tool’s degradation state during the machining of X200Cr12 steel. Indeed, these indicators are very sensitive to the variations in the temporal signal related directly to the vibrations induced during turning operation. Nevertheless, their reliability is immediately limited in the presence of intense levels of random noise and other machine components. In addition to the Wavelet Multi-Resolution Analysis (WMRA) which brought a solution to this problem, one proposes a new spectral indicator, which one called overall level, to separate the phases characterizing the tool’s wear. The results obtained from this article made it possible to study the phenomena of vibration associated with machining, and to locate the transition point from the normal wear period to the accelerated wear period.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Babouri, M.K., Ouelaa, N., Djebala, A.: Temporal and frequential analysis of the tools wear evolution. Mechanika 20(2), 205–2012 (2014)
Bouacha, K.: Comportement du couple outil-matière lors de l’usinage des matériaux durs. Thesis University of Guelma, Algeria (2011)
Dimla, D.E., Lister, P.M.: On-line metal cutting tool condition monitoring. I: Force and vibration analyses. Mach. Tools Manufact. 40, 739–768 (2000)
Dimla, D.E.: Multivariate tool condition monitoring in a metal cutting operation using neural networks. Ph.D. thesis, School of Engineering and Built Environment, The University of Wolverhampton, UK (1998)
Djebala, A., Ouelaa, N., Benchaabane, C., Laefer, D.F.: Application of the wavelet multiresolution analysis and Hilbert transform for the prediction of gear tooth defects. Meccanica 47, 1601–1612 (2012)
Kious, M., Boudraa, M., Ouahabi, A., Serra, R.: Influence of machining cycle of horizontal milling on the quality of cutting force measurement for the cutting tool wear monitoring. Prod. Eng. Res. Dev. 2, 443–449 (2008)
Li, X.: Abrief review: acoustic emission method for tool wear monitoring during turning. Mach. Tools Manufact. 42, 157–165 (2000)
Li, D., Mathew, J.: Tool wear and failure monitoring techniques for turning—a review. Int. J. Mach. Tools Manufact. 30(4), 579–598 (1990)
Ravindra, H.V., Srinivasa, Y.G., Krishnamurthy, R.: Acoustic emission for tool condition monitoring in metal cutting. Wear 212, 78–84 (1997)
Rmili, W.: Analyse vibratoire pour l’étude de l’usure des outils de coupe en tournage. Thesis University François Rabelais of Tours, France (2007)
SANDVIK Coromant: Catalogue Général, Outils de coupe Sandvik Coromant, Tournage –Fraisage – Perçage – Alésage – Attachements (2009)
Scheffer, C., Heyns, P.S.: Wear monitoring in turning operations using vibration and strain measurements. Mech. Syst. Signal Process. 15, 1185–1202 (2001)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2017 Springer International Publishing Switzerland
About this paper
Cite this paper
Babouri, M.K., Ouelaa, N., Djebala, A., Djamaa, M.C., Boucherit, S. (2017). Prediction of Cutting Tool’s Optimal Lifespan Based on the Scalar Indicators and the Wavelet Multi-resolution Analysis. In: Boukharouba, T., Pluvinage, G., Azouaoui, K. (eds) Applied Mechanics, Behavior of Materials, and Engineering Systems. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-41468-3_24
Download citation
DOI: https://doi.org/10.1007/978-3-319-41468-3_24
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-41467-6
Online ISBN: 978-3-319-41468-3
eBook Packages: EngineeringEngineering (R0)