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A review of polymer-matrix piezoelectric composite coatings for energy harvesting and smart sensors

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Abstract

Piezoelectric paints/coatings usually consist of a polymeric matrix (binder) with embedded piezoelectric ceramics (second phase or pigment) in the form of microparticles or nanoparticles. Piezoelectric paints have gained prominence in aerospace applications among the various categories of smart coatings, especially for structural health monitoring and absorbing radiation. These coatings (in the form of thin/thick films) are also being applied in the place of brittle piezo-ceramics in various microelectronic devices, for example, in gas sensors and flexible electronics, as well as in various energy-harvesting applications. This review paper focuses on the current state of research for the processing and characterization of piezoelectric composites used as paints/coatings films. Special emphasis is on: (i) the processes of application of piezoelectric paints/coatings in the form of a single layer or stacks of thick films and (ii) the processes of poling these piezoelectric coatings. Various modes and process parameters of poling and their effects on the piezoelectric output of different piezoelectric composites are discussed with examples from the literature. Finally, we have tried to identify the existing issues and address the possible way forward in terms of industrial or academic research within the domain of piezoelectric paint/coating film.

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  1. Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology Shibpur, Howrah, West Bengal, 711103, India

    Kabir Baidya & Kaushik Das

  2. School of Minerals, Metallurgical and Materials Engineering, Indian Institute of Technology Bhubaneswar, Khordah, Odisha, 752050, India

    Amritendu Roy

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Baidya, K., Roy, A. & Das, K. A review of polymer-matrix piezoelectric composite coatings for energy harvesting and smart sensors. J Coat Technol Res 21, 55–85 (2024). https://doi.org/10.1007/s11998-023-00819-x

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  • DOI: https://doi.org/10.1007/s11998-023-00819-x

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