Abstract
Based on the super-composite effect of clay minerals consisting of silicate layers on the polymer, nano-hybrid organic–inorganic composites have attracted great interest. In this paper, a novel organoclay with reactive hydroxyl group was prepared by incorporation into a hydroxyl-terminated cationic polyurethane oligomer (HTCPU) via interlamination. Sodium montmorillonite was organically modified with HTCPU oligomers in the water medium. The modified organo-montmorillonite was characterized by Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction, and thermogravimetric analysis. After sequential poly-addition reactions, the hydroxyl-terminated polyurethane hybrid resins with nano-silica layers were prepared and then the resin mixed with blocked hexamethylene diisocyanate trimer (crosslinking agent) in advance and then was emulsified with deionized water to produce the nano-hybrid electrophoresis coating. A series of PU films were prepared by the electrophoresis process. The optimized baking temperature was determined by in situ FTIR, and the effect of the organo-montmorillonite content on the acid resistance of film was studied. When the mass fraction of organo-montmorillonite was about 0.35%, the PU film showed the best acid resistance. It was found that the desirable appearance and properties could be obtained by a prebake of a temperature of 80°C to remove water in the wet film to avoid the pinholes in the paint film for 20 min, followed by a baking temperature of 135°C for 60 min.
Similar content being viewed by others
References
Kim, DN, Fasulo, PD, Rodgers, WR, Paul, DR, “Structure and Properties of Polypropylene-Based Nanocomposites: Effect of PP–g–MA to Organoclay Ratio.” Polymer, 18 5308–5323 (2007)
Rasal, RM, Hirt, DE, “Micropatterning of Covalently Attached Biotin on Poly(lactic acid) Film Surfaces.” Macromol. Bio. Sci., 9 989–996 (2009)
Shi, YQ, Kong, YG, Song, LH, et al., “Synthesis and Characterization of Polyelectrolytes Based on Benzotriazole Backbone.” Colloid. Polym. Sci., 296 (1) 1–9 (2018)
Jayaraman, A, “Polymer Grafted Nanoparticles: Effect of Chemical and Physical Heterogeneity in Polymer Grafts on Particle Assembly and Dispersion.” J. Polym. Sci. Part B: Polym. Phys., 51 524–534 (2013)
Hong, H, Wei, J, Yuan, Y, et al., “A Novel Composite Coupled Hardness with Flexibleness-Polylactic Acid Toughen with Thermoplastic Polyurethane.” J. Appl. Polym. Sci., 121 855–861 (2011)
Feng, F, Ye, L, “Morphologies and Mechanical Properties of Polylactide/Thermoplastic Polyurethane Elastomer Blends.” J. Appl. Polym. Sci., 119 2778–2783 (2010)
Najafi, N, Heuzey, MC, Carreau, PJ, “Polylactide (PLA)-Clay Nanocomposites Prepared by Melt Compounding in the Presence of a Chain Extender.” Compos. Sci. Technol., 72 608–615 (2012)
Qu, JP, Zhang, GZ, Chen, H, et al., “Solid Conveying in Vane Extruder for Polymer Processing: Effects on Pressure Establishment.” Polym. Eng. Sci., 52 (10) 2147–2156 (2012)
Lee, HS, Fasulo, PD, Rodgers, WR, et al., “TPO Based Nanocomposites. Part 1. Morphology and Mechanical Properties.” Polymer, 46 11673–11689 (2005)
Vaganova, TA, Brusentseva, TA, Filippov, AA, et al., “Synthesis and Characterization of Epoxy-Anhydride Polymers Modified by Polyfluoroaromatic Oligoimides.” J. Polym. Res., 21 588–599 (2014)
Peleshanko, S, Tsukruk, VV, “The Architectures and Surface Behavior of Highly Branched Molecules.” Prog. Polym. Sci., 33 523–580 (2008)
Zabihia, O, Hooshafza, A, Moztarzadeh, F, et al., “Isothermal Curing Behavior and Thermo-Physical Properties of Epoxy-Based Thermoset Nanocomposites Reinforced with Fe2O3 Nanoparticles.” Thermochimica Acta, 527 190–198 (2012)
Phua, YJ, Chow, WS, Ishak, ZA, “Organomodification of Montmorillonite and its Effects on the Properties of Poly(butylene succinate) Nanocomposites.” Polym. Eng. Sci., 53 1947–1957 (2013)
Wang, JC, Chen, YH, Wang, JL, “Preparation and Properties of a Novel Elastomeric Polyurethane/Organic Montmorillonite Nanocomposite.” Appl. Polym. Sci., 99 3578–3585 (2006)
Deligoz, H, Yalcinyuva, T, Ozgumus, S, “A Novel Type of Si-Containing Poly(urethane-imide)s: Synthesis, Characterization and Electrical Properties.” Eur. Polym. J., 41 771–781 (2005)
Ray, SS, Okamoto, M, “Polymer/Layered Silicate Nanocomposites: A Review from Preparation to Processing.” Prog. Polym. Sci., 28 1539–1641 (2003)
Phua, YJ, Chow, WS, Ishak, ZA, “The Hydrolytic Effect of Moisture and Hygrothermal Aging on Poly(butylene succinate)/Organo-Montmorillonite Nanocomposites.” Polym. Degrad. Stab., 96 1194–1203 (2011)
Hoidy, WH, Ahmad, MB, Mulla, EAJA, et al., “Synthesis and Characterization of Organoclay from Sodium Montmorillonite and Fatty Hydroxamic Acids.” J. Appl. Sci., 6 1567–1572 (2009)
Chavarria, F, Nairn, K, White, P, et al., “Morphology and Properties of Nanocomposites from Organoclays with Reduced Cation Exchange Capacity.” J. Appl. Polym. Sci., 105 2910–2924 (2007)
Chen, WM, Yang, MC, Hong, SG, et al., “Effect of Poly(styrene-co-maleic anhydride) on Physical Properties and Crystalline Behavior of Nylon-6/PEBA Blends.” J. Polym. Res., 24 40–48 (2017)
Di, Y, Iannace, S, Maio, ED, et al., “Nanocomposites by Melt Intercalation Based on Polycaprolactone and Organoclay.” J. Polym. Sci. B., 41 670–678 (2003)
Bercea, M, Morariu, S, Teodorescu, M, “Rheological Investigation of Poly(vinyl alcohol)/Poly(N-vinylpyrrolidone) Mixtures in Aqueous Solution and Hydrogel Stat.” J. Polym. Res., 23 142–151 (2016)
Jeong, EH, Yang, J, Lee, HS, et al., “Effective Preparation and Characterization of Montmorillonite/Poly(ε-caprolactone)-Based Polyurethane Nanocomposites.” J. Appl. Polym. Sci., 107 803–809 (2008)
Rehab, A, Akelah, A, Agag, T, et al., “Polyurethane-Nanocomposite Materials Via In Situ Polymerization into Organoclay Interlayers.” Polym. Adv. Technol., 18 (6) 463–471 (2010)
Qiao, M, Ran, Q, Wu, S, et al., “A Study of PU/MMT Nanocomposites.” Polym. Polym. Compos., 17 (2) 91–96 (2009)
Dan, CH, Lee, MH, Kim, YD, et al., “Effect of Clay Modifiers on the Morphology and Physical Properties of Thermoplastic Polyurethane/Clay Nanocomposites.” Polymer, 47 (19) 6718–6730 (2006)
Meng, X, Du, X, Wang, Z, et al., “The Investigation of Exfoliation Process of Organic Modified Montmorillonite in Thermoplastic Polyurethane with Different Molecular Weights.” Compos. Sci. Technol., 68 (8) 1815–1821 (2008)
Ran, Q, Zou, H, Wu, S, et al., “Study on Thermoplastic Polyurethane/Montmorillonite Nanocomposites.” Polym. Compos., 29 (2) 119–124 (2010)
Zou, H, Ran, Q, Wu, S, et al., “Study of Nanocomposites Prepared by Melt Blending TPU and Montmorillonite.” Polym. Compos., 29 (4) 385–389 (2010)
Tortora, M, Gorrasi, G, Vittoria, V, et al., “Structural Characterization and Transport Properties of Organically Modified Montmorillonite/Polyurethane Nanocomposites.” Polymer, 43 (23) 6147–6157 (2002)
Schaefer, DW, Zhao, J, Dowty, H, et al., “Carbon Nanofibre Reinforcement of Soft Materials.” Soft Mater., 4 (10) 2071–2079 (2008)
Fang, K, Xu, Z, Jiang, X, et al., “Preparation of Amphiphilic Hyperbranched Polyesteramides by Grafting Mono Methoxy Polyethylene Glycol onto Hyperbranched Polyesteramides Via 2,4-tolylene Diisocyanate.” Polym. Bull., 61 (1) 63–69 (2008)
Zhang, X, Zhang, X, Wu, ZC, “A Hydrotropic β-cyclodextrin Grafted Hyperbranched Polyglycerol Co-polymer for Hydrophobic Drug Delivery.” Acta Biomater., 7 (2) 585–592 (2011)
Fogelström, L, Malmström, E, Johansson, M, et al., “Hard and Flexible Nanocomposite Coatings Using Nanoclay-Filled Hyperbranched Polymers.” ACS Appl. Mater. Interfaces., 2 (6) 1679–1684 (2010)
Fogelström, L, Antoni, P, Malmström, E, et al., “UV-Curable Hyperbranched Nanocomposite Coatings.” Prog. Org. Coat., 55 (3) 284–290 (2006)
Wang, Q, Mynar, JL, Yoshida, M, et al., “High-Water-Content Mouldable Hydrogels by Mixing Clay and a Dendritic Molecular Binder.” Nature, 63 (72) 339–343 (2010)
Dai, CF, Li, PR, Yeh, JM, “Comparative Studies for the Effect of Intercalating Agent on the Physical Properties of Epoxy Resin-Clay Based Nanocomposite Materials.” Eur. Polym. J., 44 (8) 2439–2447 (2008)
Myskova, MZ, Zelenka, J, Spacek, V, et al., “Properties of Epoxy Systems with Clay Nanoparticles.” Compos. Mater., 200 (1) 291–296 (2003)
Foix, D, Ramis, X, Serra, A, et al., “New Pegylated Hyperbranched Polyester as Chemical Modifier of Epoxy Resins in UV Cationic Photocuring.” React. Funct. Polym., 71 (4) 417–424 (2011)
Liu, Z, Zhu, X, Wu, L, et al., “Effects of Interfacial Adhesion on the Rubber Toughening of Poly(vinyl chloride) Part 1. Impact Tests.” Polymer, 42 (2) 737–746 (2001)
Han, JJ, Hunag, HZ, “Preparation and Characterization of Biodegradable Polylactide/Thermoplastic Polyurethane Elastomer Blends.” J. Appl. Polym. Sci., 120 (6) 3217–3223 (2015)
Xie, W, Gao, ZM, Pan, WP, et al., “Thermal Degradation Chemistry of Alkyl Quaternary Ammonium Montmorillonite.” Chem. Meter., 13 (9) 2979–2990 (2001)
Acknowledgments
This work was supported by National Natural Science Foundation of China (No. 21676150, 21176126) and Shandong Key Research and Development Project (2018GGX102018).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Li, Z., Li, C., Li, D. et al. Preparation of novel organo-montmorillonite and its influence on the acid resistance of hybrid cathodic electrodeposition polyurethane coating. J Coat Technol Res 16, 597–605 (2019). https://doi.org/10.1007/s11998-018-0141-9
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11998-018-0141-9