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Application of Box-Behnken Method for Multi-response Optimization of Turning Parameters for DAC-10 Hot Work Tool Steel

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Recent Advances in Mechanical Engineering

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

Turning parameters for cutting DAC-10 tool steel was optimized using surface response methodology (RSM). Turning was performed with TiAlN coated single point tool bit on CNC lathe. Cutting speed, feed rate, and depth of cut were considered as the cutting parameters and relative effect of process parameters on surface roughness and tool wear rate was analyzed. Outcomes revealed that feed rate and cutting speed are the governing parameters for surface quality and cutting speed for tool wear rate respectively. Optimization method confirms reasonable zone for responses and gives optimal condition for turning with  cutting speed 150 m/min, feed rate 0.1 mm/rev and depth of cut 0.4 mm.

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Abbreviations

CS:

Cutting speed

FR:

Feed rate

DOC:

Depth of cut

Ra:

Surface roughness

TWR:

Tool Wear rate

FW:

Flank wear

CNCLM:

CNC lathe machine

DOE:

Design of experiment

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Authors and Affiliations

  1. Department of Mechanical Engineering, National Institute of Technology Silchar, Silchar, 788010, Assam, India

    Sunil Kumar, Saikat Ranjan Maity & Lokeswar Patnaik

Authors
  1. Sunil Kumar
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  2. Saikat Ranjan Maity
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  3. Lokeswar Patnaik
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Corresponding author

Correspondence to Saikat Ranjan Maity .

Editor information

Editors and Affiliations

  1. National Institute of Technology Silchar, Silchar, India

    K.M. Pandey

  2. National Institute of Technology Silchar, Silchar, India

    R.D. Misra

  3. National Institute of Technology Silchar, Silchar, India

    P.K. Patowari

  4. Indian Institute of Technology Guwahati, Guwahati, India

    U.S. Dixit

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Kumar, S., Maity, S.R., Patnaik, L. (2021). Application of Box-Behnken Method for Multi-response Optimization of Turning Parameters for DAC-10 Hot Work Tool Steel. In: Pandey, K., Misra, R., Patowari, P., Dixit, U. (eds) Recent Advances in Mechanical Engineering. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-7711-6_42

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  • DOI: https://doi.org/10.1007/978-981-15-7711-6_42

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  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-15-7710-9

  • Online ISBN: 978-981-15-7711-6

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