Abstract
The four semi-solid metal casting processes Thixomolding®, Thixocasting®, rheocasting, and stress induced melt activation are very complex and highly maintenance intensive. The cold chamber die-casting and the hot chamber die-casting did not fulfill end user expectations for quality, energy savings, and environmental sustainability. We dedicated all our working life to solve two problems: production of high-integrity net-shape light metal parts, while reducing porosities in moldings (castings). We are fully committed to improving the current non-sustainable approach of molding, inspecting, separating, and re-melting. The Team of MAXImolding invented and patented [1,2,3,4,5] a new vertically oriented, environmentally friendly Semi-Solid Metal Alloy Injection Molding Machine. The molding processing parameters are optimized without a human operator by closing a real-time X-ray feedback control loop based on the parts “quality indicators and proper AI algorithms” [2, 5]. This is an intrinsically safe, energy and material efficient, environmentally sound magnesium-molding self-learning smart factory with no emissions outside of factory parameters limits.
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HyperComMachinery concept from Jacobsen X-Ray Canada defines self-contained fully operated modules that flow seamlessly into factory SCADA system according to the CEO's ultimate wish—one software for the whole factory!
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© 2021 The Minerals, Metals & Materials Society
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Meyer, E., Stone, A. (2021). MAXImolding: Vertical Semi-Solid Magnesium Alloy Injection Molding Machine for Mega Volume Production. In: Luo, A., et al. Magnesium 2021. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-72432-0_10
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DOI: https://doi.org/10.1007/978-3-030-72432-0_10
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