Skip to main content
Log in

Splicing of Glass Laminate Aluminum Reinforced Epoxy (GLARE) for Large Aircraft Skin Panels

  • Published:
Russian Engineering Research Aims and scope

Abstract

Splicing of glass laminate aluminum reinforced epoxy (GLARE) is considered. The selection of the optimal manufacturing configuration for large aircraft panels is analyzed. The structure and the mechanical and fatigue characteristics of large panels made using the optimal production configuration are investigated. Splicing reduces the weight of the structure by 10–15% as a result of decrease in the rivet mass and the elimination of stress concentrators (rivet holes). Airplane reliability and viability are also improved.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.

REFERENCES

  1. Antipov, V.V., Serebrennikova, N.Yu., Konovalov, A.N., and Nefedova, Yu.N., Perspectives of application of fiber metal laminate materials based on aluminum alloys in aircraft design, Aviats. Mater. Tekhnol., 2020, no. 1 (58), pp. 45–53. https://doi.org/10.18577/2071-9140-2020-0-1-45-53

  2. Antipov, V.V., Konovalov, A.N., Serebrennikova, N.Yu., et al., Influence of structure on fire resistance and fireproof FMLS SIAL-type and possibility of application of data of materials in aircraft industry, Tr. VIAM, 2019, no. 1 (73), pp. 40–46. http://www.viam-works.ru. Accessed February 2, 2022.https://doi.org/10.18577/2307-6046-2019-0-1-40-46

  3. Kablov, E.N., Antipov, V.V., Girsh, R.I., et al., Fiber metal laminates based on aluminum–lithium alloy sheets in new-generation aircraft, Russ. Eng. Res., 2021, vol. 41, pp. 215–221. https://doi.org/10.3103/S1068798X21030060

    Article  Google Scholar 

  4. Lavrov, A.V., Erasov, V.S., Podzhivotov, N.Yu., Av-taev, V.V., Optimization of structure of hybrid composition materials for aircraft, Tr. VIAM, 2016, no. 11 (47), pp. 56–62. http://www.viam-works.ru. Accessed February 2, 2022.https://doi.org/10.18577/2307-6046-2016-0-11-7-7

  5. Antipov, V.V., Zaitsev, M.D., Rodchenko, T.S., et al., Fatigue life of a structurally like sample of a fuselage panel with an aluminum–glass-reinforced plastic shell, Russ. Metall. (Metally), 2021, vol. 2021, pp. 400–405. https://doi.org/10.1134/S0036029521040030

    Article  Google Scholar 

  6. Oreshko, E.I., Erasov, V.S., Lashov, O.A., et al., Calculation of tension in a layered material, Tr. VIAM, 2018, no. 10 (70), pp. 93–106. http://www.viam-works.ru. Accessed April 13, 2020.https://doi.org/10.18577/2307-6046-2018-0-10-93-106

  7. Fridlyander, I.N., Modern aluminum and magnesium alloys and composite materials based on them, Met. Sci. Heat Treat., 2002, vol. 44, nos. 7–8, pp. 292–296. https://doi.org/10.1023/A:1021255804324

    Article  Google Scholar 

  8. Kablov, E.N., Antipov, V.V., and Senatorova, O.G., Aluminium fiberglass SIAL-1441 laminates and cooperation with “AIRBUS” and “TU DELFT,” Tsvetn. Met., 2013, no. 9 (849), pp. 50–53.

  9. Roebroeks, G.H.J.J., Glare features, in Fibre Metal Laminates, Vlot, A. and Gunnink, J.W., Eds., Dordrecht: Springer, 2001, pp. 23–37. https://doi.org/10.1007/978-94-010-0995-9

    Book  Google Scholar 

  10. Beumler, Th., Flying GLARE, PhD Thesis, Delft Univ. Technol., 2004.

  11. Vlot, A., GLARE: History of the Development of a New Aircraft Material, Dordrecht: Springer, 2001. https://doi.org/10.1007/0-306-48398-X

    Book  Google Scholar 

  12. Bucci, R.J. et al., Large panel validation of advanced metallic and hybrid structural concepts for next-gen transport aircraft, AeroMat 2007, Baltimore, USA, June 2007.

  13. Gunnink, J.W., Vlot, A., de Vries, T.J., and van der Hoeven, W., Glare technology development 1997–2000, Appl. Compos. Mater., 2002, vol. 9, no. 4, pp. 201–219.

    Article  Google Scholar 

  14. Fredell, R.S., Gunnink, J.W., Bussi, R.G., and Hinrichsen, J., “Carefree” hybrid wing structures for aging USAF transports, Proc. 1st Int. Conf. on Damage Tolerance of Aircraft Structures, TU Delft, September 25–28, 2007.

  15. Kablov, E.N., Antipov, V.V., Oglodkova, J.S., and Oglodkov, M.S., Development and application prospects of aluminum–lithium alloys in aircraft and space technology, Metallurgist, 2021, vol. 65, pp. 72–81. https://doi.org/10.1007/s11015-021-01134-9

    Article  Google Scholar 

  16. Shchetinina, N.D., Rudchenko, A.S., and Seliva-nov, A.A., The approaches that are used for developed of optimal strain modes of aluminum-lithium alloys (review), Tr. VIAM, 2020, no. 8 (90), pp. 20–34. http://www.viam-works.ru. Accessed June 21, 2021.https://doi.org/10.18577/2307-60246-2020-0-8-20-34

  17. Grigoriev, M.V. and Oglodkov, M.S., Influence of machining on mechanical and fatigue properties of sheets from aluminum-lithium alloys 1441 and V-1481, Tr. VIAM, 2018, no. 4 (64), pp. 20–27. http://www.viam-works.ru. Accessed February 2, 2021.https://doi.org/10.18577/2307-6046-2018-0-4-20-27

  18. Fridlyander, I.N., Kolobnev, N.I., and Sandler, V.S., Aluminum-lithium alloys, in Mashinostroenie: Entsiklopediya, Tom II-3: Tsvetnye metally i splavy. Kompozitsionnye metallicheskiye materialy (Mechanical Engineering: Encyclopedia, Vol. II-3: Non-Ferrous Metals and Alloys. Composite Metal Materials), Fridlyan-der, I.N. and Kablov, E.N., Eds., Moscow: Mashinostroenie, 2001, pp. 156–185.

  19. Duyunova, V.A., Nechaikina, T.A., Oglodkov, M.S., et al., Advanced developments in the field of light materials intended to the up-to-date aerospace engineering, Tekhnol. Legkikh Splavov, 2018, no. 4, pp. 28–43.

  20. Kablov, E.N., Innovative developments of FSUE “VIAM” SSC of RF on realization of “Strategic directions of the development of materials and technologies of their processing for the period until 2030,” Aviats. Mater. Tekhnol., 2015, no. 1 (34), pp. 3–33. https://doi.org/10.18577/2071-9140-2015-0-1-3-33

  21. Dement’eva, L.A., Serezhenkov, A.A., Lukina, N.F., and Kutsevich, K.E., Adhesive prepregs and layered materials on their basis, Aviats. Mater. Tekhnol., 2013, no. 2, pp. 19–21.

  22. Kablov, E.N., Minakov, V.T., and Anikhovskaya, L.I., Adhesives and materials based on them for the repair of aircraft structures, Aviats. Mater. Tekhnol., 2002, no. 1, pp. 61–65.

Download references

ACKNOWLEDGMENTS

This research was conducted on equipment at the Climate Testing Collective Use Center at Kurchatov Institute and the Russian Research Institute of Aviation Materials (VIAM), as part of research program 6.2 (regarding high-strength crack-resistant metal–polymer laminates) within the framework of the Development Strategy for New Materials and Processing Technologies up to 2030 [19, 20].

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yu. N. Nefedova.

Ethics declarations

The authors declare that they have no conflicts of interest.

Additional information

Translated by B. Gilbert

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Antipov, V.V., Samokhvalov, S.V., Sidel’nikov, V.V. et al. Splicing of Glass Laminate Aluminum Reinforced Epoxy (GLARE) for Large Aircraft Skin Panels. Russ. Engin. Res. 43, 41–46 (2023). https://doi.org/10.3103/S1068798X23020041

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1068798X23020041

Keywords:

Navigation