Skip to main content
Log in

Wear Peculiarities of the Grooves of a Hot-Rolling Mill for Electric Copper

  • Published:
Journal of Friction and Wear Aims and scope Submit manuscript

Abstract

The wear pattern of working rolls that accompanies the hot graded rolling of electric copper in a combined process of casting and deformation has been studied. The depth of the worn layer over the contour of grooves in the first four rolling passages were measured. The increased wear of the grooves that roll the metal at the highest temperature has been revealed. The areas of wear localization over the contour of grooves have been stated. A conclusion has been drawn on the significant differences in the wear pattern during the rolling of steel and copper. It has been revealed that wear during electric copper rolling happens due to the flame erosion of the surface layers of rolls made from heat-resistant steel, as well as due to the intensive adhesion of copper to them; furthermore, there is hardly any mechanical or abrasive wear. Recommendations on the need to develop a special material for manufacturing rolls just for copper rolling have been made.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Byon, S.M., Park, H.S., and Lee, Y., Experimental study for roll gap adjustment due to roll wear in singlestand rolling and multi-stand rolling test, J. Mech. Sci. Technol., 2008, vol. 22, pp. 937–945. doi 10.1007/s12206-008-0121-6

    Article  Google Scholar 

  2. Rychkov, S.S., Kinzin, D.I., and Moller, A.B., Modeling of the influence of the geometry of the nonequal calibers of the roughing group of stands of the 370 mill at OJSC MMK for wear of rolls, Model. Razvit. Protsessov OMD, 2013, no. 19, pp. 16–24

    Google Scholar 

  3. Dyya, Kh and Sygut, M., Theoretical analysis of gauge wear during rolling of round bars, Vestn. Magnitogorsk. Gos. Tekh. Univ. im. G.I. Nosova, 2013, no. 3 (43), pp. 41–47.

    Google Scholar 

  4. Bayoumi, L.S., Lee, Y., and Kim, H.J., Effect of roll gap change of oval pass on interfacial slip of workpiece and roll pressure in round-oval-round pass rolling sequence, KSME Int. J., 2002, vol. 16, no. 4, pp. 492–500.

    Article  Google Scholar 

  5. Zhou, J., Xiao, C., Yu, Y., and Jia, Z., Influence of tool parameters on tool wear in two-roll cross-wedge rolling, Int. J. Adv. Manuf. Technol., 2013, vol. 65, pp. 745–753. doi 10.1007/s00170-012-4213-1

    Article  Google Scholar 

  6. Grechnikov, F.V. and Uvarov, V.V., Analytical study of the temperature field of the surface layer of hot-rolling rolls of aluminum alloys, Izv. Samar. Nauch. Tsnetra, Ross. Akad. Nauk, 2003, vol. 5, no. 2, pp. 411–418.

    Google Scholar 

  7. Khader, I., Hashibon, A., Albina, J.-M., and Kailer, A., Wear and corrosion of silicon nitride rolling tools in copper rolling, Wear, 2011, vol. 271, pp. 2531–2541.

    Article  Google Scholar 

  8. Loginov, Yu.N., Zuev, A.Yu., and Inatovich, Yu.V., Analysis of the oxygen-containing copper graded rolling taking into account the nonmonotonic characteristics of hardening, Tsvetn. Met., 2012, no. 7, pp. 77–81

    Google Scholar 

  9. Colás, R., Ramírez, J., Sandoval, I., Morales, J.C., and Leduc, L.A., Damage in hot rolling work rolls, Wear, 1999, vol. 230, pp. 56–60.

    Article  Google Scholar 

  10. Loginov, Yu.N., Inatovich, Yu.V., Formation of defects caused by sticking on the roll on the strip during rolling, Proizvod. Prokata, 2008, no. 8, pp. 5–7

    Google Scholar 

  11. Johnson K.L. and Kauzlarich J.J. Transfer of material between rolling and sliding surfaces, Int. J. Mech. Sci., 2004, vol. 46, pp. 343–357.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yu. N. Loginov.

Additional information

Original Russian Text © Yu.N. Loginov, A.Yu. Postylyakov, Yu.V. Inatovich, 2018, published in Trenie i Iznos, 2018, Vol. 39, No. 3, pp. 269–276.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Loginov, Y.N., Postylyakov, A.Y. & Inatovich, Y.V. Wear Peculiarities of the Grooves of a Hot-Rolling Mill for Electric Copper. J. Frict. Wear 39, 215–221 (2018). https://doi.org/10.3103/S1068366618030066

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1068366618030066

Keywords

Navigation