Skip to main content
Log in

Improvement of triboengineering properties and noise reduction of tooth gears by cladding functional coatings on working surfaces of interfaced teeth

  • Published:
Journal of Friction and Wear Aims and scope Submit manuscript

Abstract

The results of a study on the technological capabilities of the modification of working profile of the teeth of the gears by nanostructured functionally oriented coating particles formed by the method of cladding by a flexible tool (CFT) and evaluated their impact on the reduction of generated tooth gearing noise. It is established that the efficiency of the technology CFT used for the noise reduction of bevel gear drives of machine tools is largely determined by the rational choice of the donor material composition for the formation of a coating. In some cases, gear teeth made from various materials formed on the working profile can significantly change the general character of the distribution of the frequencies of sound energy reducing the level of noise at one frequency and remaining unchanged or even higher at others. The best results in lower noise level of gearing in the whole spectrum of frequencies provided by the bronze-graphite Br05S20Gr0.5DMO0.5 coating. The decrease in noise at the general level was 2–4 dBA depending on rotation speed and, on a separate spectral component, reaches 6–9 dBA.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Basiniuk, U.L., The Thickness of the Lubricating film in the dynamically loaded spur gearing, J. Friction Wear, 2004, vol. 25, pp. 172–183.

    Google Scholar 

  2. Basiniuk, U.L., The effect of the lubricating film on the vibroacoustic characteristics of spur gears of mechanical transmissions, J. Friction Wear, 2004, vol. 25, pp. 403–411.

    Google Scholar 

  3. Basiniuk, U.L., Spectra of oscillations of the lubricating film thickness, vibroaccelerations, and noise of spur gearings, J. Friction Wear, 2004, vol. 25, pp. 432–503.

    Google Scholar 

  4. Basiniuk, U.L., Selection of lubricants when designing spur gears loaded dynamically, J. Friction Wear, 2004, vol. 25, pp. 276–285.

    Google Scholar 

  5. Grubin, A.I., Osnovy gidrodinamicheskoi teorii smazki tyazhelonagruzhennykh tsilindricheskikh poverkhnostei (Foundations of Hydrodynamic Theory of Lubrication of Heavy-Loaded Cylindrical Surfaces), Trudy TsNIITMASh. Book 30, 1949.

    Google Scholar 

  6. Petrusevich, A.I., Osnovnye vyvody iz kontaktno-gidrodinamicheskoi teorii smazki (Fundamental Conclusions from Contact-Hydrodynamic Theory of Lubrication), Moscow: Akad. Nauk SSSR, 1951, part 2.

    Google Scholar 

  7. Gohar, R., Oil film thickness and rolling friction in elastohydrodynamic point contact, ASME DC J. Lubric. Technol., 1971, vol. 93, pp. 371–379.

    Article  Google Scholar 

  8. Drozdov, Yu.N. and Reshchikov, V.F., Study of oil film state at relative rolling with sliding of heavy-loaded bodies, Mashinovedenie, 1968, no. 4, pp. 115–119.

    Google Scholar 

  9. Kodnir, D.S., Kontaktno-gidrodinamicheskaya teoriya smazki (Contact-Hydrodynamic Theory of Lubrication), Kuibyshev: Kuib. Obl. Izd., 1963.

    Google Scholar 

  10. Kodnir, D.S. and Ratner, I.D., Contact-hydrodynamic calculation of gearings, Nadezhn. Kach. Zubch. Pered., 1967, no. 18, pp. 67–73.

    Google Scholar 

  11. Christensen, H. and Tønder, K., The hydrodynamic lubrication of rough bearing surfaces of finite width, ASME DC J. Lubric. Technol., 1971, vol. 93, pp. 324–329.

    Article  Google Scholar 

  12. Christensen, H. and Tønder, K., Hydrodynamic lubrication of rough journal bearings, ASME DC J. Lubric. Technol. 1973, vol. 95, pp. 166–172.

    Article  Google Scholar 

  13. Rhow, S.K. and Elrod, H.G., The effects on bearing load-carrying capacity of two-sided striated roughness, ASME DC J. Lubric. Technol., 1974, vol. 96, pp. 554–558.

    Article  Google Scholar 

  14. Prakash, I. and Chihos, H., Influence of surface roughness and its orientation on partial elastohydrodynamic lubrication of rollers, ASME DC J. Lubric. Technol. 1983, vol. 105, pp. 591–597.

    Article  Google Scholar 

  15. Elrod, H.G., Thin-film lubrication theory for Newtonian fluids with surfaces possessing striated roughness or grooving, ASME DC J. Lubric. Technol., 1973, vol. 95, pp. 484–489.

    Article  Google Scholar 

  16. Tønder, K., The lubrication of unidirectional striated roughness: Consequences of some general roughness theories, ASME DC J. Tribology, 1986, vol. 108, pp. 167–170.

    Article  Google Scholar 

  17. Tønder, K., Effects of skew unidirectional striated roughness on hydrodynamic lubrication. Part 2: Moving roughness, J. Tribology, 1987, vol. 109, pp. 671–679.

    Article  Google Scholar 

  18. Belevskii, L.S., Plasticheskoe deformirovanie poverkhnostnogo sloya i formirovanie pokrytiya pri nanesenii gibkim instrumentom (Plastic Deformation of Surface Layer and Formation of Coating at Laying by Flexible Tool), Magnitogorsk: Magnitogor. Litsey Ross. Akad. Nauk, 1996.

    Google Scholar 

  19. Antsupov, V.P., Teoriya I praktika plakirovaniya izdelii gibkim instrumentom (Theory and Practice of Cladding by Flexible Tool), Magnitogorsk: Magn. Gos. Tekh. Univ., 1999.

    Google Scholar 

  20. Zavalishchin, A.N., The mechanism of appearance of coatings during friction contact, J. Friction Wear, 2001, vol. 22, pp. 197–202.

    Google Scholar 

  21. Levantsevich, M.A., Technological possibilities of coatings layed by metallic brushes, Vestnik Polots. Gos. Univ., 2003, vol. 2, no. 4, pp. 53–55.

    Google Scholar 

  22. Vityaz’, P.A., Levantsevich, M.A., Maksimchenko, N.N., Bodrykh, T.I., and Stepanova, L.I., Triboengineering properties of fine metal coatings with nanofillers, J. Friction Wear, 2004, vol. 25, pp. 593–601.

    Google Scholar 

  23. Levantsevich, M.A., Maksimchenko, N.N., and Zol’nikov, V.G., Increasing of exploitation properties of tribojunctions by laying of coatings by metallic brushes, Vesti Nat. Akad. Nauk Belarusi. Ser. Fiz.-Tekhn. Navuk, 2005, no. 1, pp. 67–72.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to U. L. Basiniuk.

Additional information

Original Russian Text © U.L. Basiniuk, M.A. Levantsevich, N.N. Maksimchenko, A.I. Mardasevich, 2013, published in Trenie i Iznos, 2013, Vol. 34, No. 6, pp. 575–582.

About this article

Cite this article

Basiniuk, U.L., Levantsevich, M.A., Maksimchenko, N.N. et al. Improvement of triboengineering properties and noise reduction of tooth gears by cladding functional coatings on working surfaces of interfaced teeth. J. Frict. Wear 34, 438–443 (2013). https://doi.org/10.3103/S1068366613060044

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1068366613060044

Keywords

Navigation