Abstract
During operation, parts of the high temperature section of land-based gas turbine units are subjected to an aggressive gas environment, which affects adversely the durability of components and assemblies. When analyzing operational fractures of the ZhS32-VI alloy blade roots after operation as parts of land-based gas turbines, we found that cracks developed in the places of active sulfide-oxide corrosion. In this paper, it is shown that the presence of silver accelerates the corrosion of turbine blade roots. It is proposed to use TiN-based technological barrier layers to protect the blade root surfaces from sulfide-oxide corrosion.
Similar content being viewed by others
REFERENCES
Kablov, E.N., Svetlov, I.L., and Petrushin, N.V., Nickel heat-resistant alloys for casting blades with directional and monocrystalline structure. Part I, Materialovedenie, 1997, no. 4, p. 32.
Petrushin, N.V., Ospennikova, O.G., and Svetlov, I.L., Monocrystalline heat-resistant nickel alloys for turbine blades of perspective gas turbine engines, Aviats. Mater. Tekhnol., 2017, suppl., p. 72.
Medvedev, I.M., Nikitin, Ya.Yu., Puzanov, A.I., and Laptev, A.B., Methods of testing heat-resistant alloys for resistance to sulfide-oxide corrosion (review), Tr. VIAM, 2018, no. 11, p. 93. https://doi.org/10.18577/2307-6046-2018-0-11-93-100.
Naprienko, S.A. and Orlov, M.R., Destruction of monocrystalline turbine blades of ground-based gas turbines, Tr. VIAM, 2016, no. 2, p. 03. https://doi.org/10.18577/2307-6046-2016-0-2-3-3
Toloraiya, V.N., Kablov, E.N., and Chabina, E.B., Effect of growth modes on the structure and liquation inhomogeneity of single crystals of nickel heat-resistant alloy ZhS36, Gorn. Inf.-Anal. Byull., 2005, suppl., p. 203.
Toloraiya, V.N., Kablov, E.N., Orekhov, N.G., and Ostroukhova, G.A., Structure and growth defects of single crystals of heat-resistant nickel alloys, Gorn. Inf.-Anal. Byull., 2005, suppl., p. 190.
Petrushin, N.V. and Svetlov, I.L., Physicochemical and structural characteristics of high-temperature nickel alloys, Metally, 2001, no. 2, p. 63.
Danilov, D.V., Shmotin, Yu.N, Logunov, A.V., and Leshchenko, I.A., Development of heat-resistant nickel superalloy resistant to high-temperature salt corrosion, Sb. Trudov X Mezhdunarodnoi konferentsii po gidroaviatsii “Gidroaviasalon-2014” (Proceedings of the X International Conference on Hydroaviation “Gidroaviasalon-2014”), 2014, p. 207.
Kablov, E.N., Petrushin, N.V., and Morozova, G.I., Physicochemical factors of heat resistance of nickel alloys containing rhenium, in Sb. liteinye zharoprochnye splavy “Effekt S.T. Kishkina” (“S.T. Kishkin Effect” Casting Heat-Resistant Alloys), Moscow: Nauka, 2006.
Nikitin, V.I., Korroziya i zashchita lopatok turbin (Corrosion and Protection of Turbine Blades), Moscow: Mashinostroenie, 1987.
Kos’min, A.A., Budinovskii, S.A., Matveev, P.V., and Smirnov, A.A., Study of heat-resistant alloy ZhS36 with various types of ion-plasma protective coatings for resistance to sulfide-oxide corrosion in the temperature range of 850–900°C, Tr. VIAM, 2015, no. 12, p. 05. https://doi.org/2307-6046-2015-0-12-5-5
Budinovskii, S.A., Muboyadzhyan, S.A., and Kos’min, A.A., Ion-plasma coatings for the protection of industrial turbine blades from sulfide-oxide corrosion, Nauka Tekh. Gaz. Prom-sti., 2010, no. 3, p. 61.
Smirnov, A.A. and Budinovskii, S.A., Increase of heat resistance of condensation-diffusion coatings for turbine blades made of ZhS32 alloy, Aviats. Mater. Tekhnol., 2016, no. 2, p. 3. 10.18577/2071-9140-2016-0-2-3-10
Malyshev, V.M. and Rumyantsev, D.V., Serebro (Silver), Moscow: Metallurgiya, 1987.
Pyatnitskii, I.V. and Sukhan, V.V., Analiticheskaya khimiya serebra (Analytical Chemistry of Silver), Moscow: Nauka, 1975.
Eliseev, Yu.S., Dushkin, A.M., Shkretov, Yu.P., Abraimov, N.V., Grishin, G.S., and Terekhin, A.M., RF Patent 2232205, 2002.
Eliseev, Yu.S., Mulyakaev, L.M., Shpazhnikov, I.A., Muryshkin, S.A., and Nikitin, V.G., RF Patent 2464350, 2012.
Funding
This study was supported by the Ministry of Education and Science of the Russian Federation under Grant Agreement no. 14.595.21.0002; the equipment of the Climatic Tests Center for Collective Use, All-Russian Scientific Research Institute of Aviation Materials, was used.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
The authors declare that they have no conflict of interest.
Additional information
Translated by N. Semenova
About this article
Cite this article
Naprienko, S.A., Filonova, E.V., Chabina, E.B. et al. Effects of the Gas Environment on the Destruction Process of Blade Roots of Land-Based Gas Turbines. J. Mach. Manuf. Reliab. 50, 256–262 (2021). https://doi.org/10.3103/S1052618821030122
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.3103/S1052618821030122