Skip to main content
Log in

Influence of Billet Geometry on the Deformed State of a Steel Ball during Hot Stamping

  • Published:
Steel in Translation Aims and scope

Abstract

A finite element analysis of the stress-strain state of a steel ball stamping process from a cylindrical billet was performed under the conditions of a non-isothermal process in an axisymmetric formulation. Three options for stamping a ball from blanks with different height-to-diameter ratios are considered. Distribution of temperature, degree and deformation rate, average stress and stress intensity are given. It has been found that with an increase in the relative workpiece height, the degree of deformation over the ball volume increases. In this case, the temperature value in the ball volume increases. A metal cooldown zone on the periphery of billet ends was revealed. Stress state index assessment at the last stage of stamping made it possible to identify the workpiece dangerous zones from the point of failure. When considering the metal plasticity indicators, this makes it possible to predict the defectiveness of products.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.

REFERENCES

  1. Vdovin, K.N., Feoktistov, N.A., Abenova, M.B., Kulikova, V.D., and Kondrat’eva, I.S., Quality of grinding balls produced by different methods, Teoriya Tekhnol. Metall. Proizvod., 2015, no. 1, pp. 78–81.

  2. Rakhutin, M.G. and Boyko, P.F., Ways to improve assessment methods of the main characteristics of grinding balls, Ugol’, 2017, vol. 12, no. 12, pp. 49–52. https://doi.org/10.18796/0041-5790-2017-12-49-52

    Article  Google Scholar 

  3. Filippova, M.V., Klimov, A.V., and Peretyat’ko, V.N., Quality of milling balls, Zagotovitel’nye Proizvod. Mashinostr., 2015, no. 12, pp. 30–35.

  4. Roux, J.D.L. and Craig, I.K., Requirements for estimating the volume of rocks and balls in a grinding mill, IFAC-PapersOnLine, 2017, vol. 50, no. 1, pp. 1169–1174. https://doi.org/10.1016/j.ifacol.2017.08.403

    Article  Google Scholar 

  5. Burkin, S.P., Loginov, Yu.N., Mironov, G.V., and Korshunov, E.A., Energy-saving sphere production by combined casting and deformation, Steel Transl., 2000, vol. 30, no. 9, pp. 34–39.

    Google Scholar 

  6. Kotenok, V.I. and Podobedov, S.I., Energy-efficient design of rolls for ball-rolling mills, Metallurgist, 2001, vol. 45, nos. 9–10, pp. 363–367. https://doi.org/10.1023/a:1017920006038

    Article  Google Scholar 

  7. Stalinskii, D.V., Rudyuk, A.S., and Solenyi, V.K., Production of grinding balls resistant to abrasive wear, Steel Transl., 2017, vol. 47, no. 6, pp. 421–427. https://doi.org/10.3103/s0967091217060122

    Article  Google Scholar 

  8. Umanskii, A.A., Golovatenko, A.V., Oskolkova, T.N., Simachev, A.S., and Shchukin, A.G., Influence of macro- and microstructure of steel grinding balls on their impact resistance, Izv. Vyssh. Uchebn. Zaved., Chern. Metall., 2019, vol. 62, no. 4, pp. 283–289. https://doi.org/10.17073/0368-0797-2019-4-283-289

    Article  CAS  Google Scholar 

  9. Filippova, M.V., Temlyantsev, M.V., Peretyat’ko, V.N., and Prudkii, E.E., Mathematical modeling of balls rolling, Izv. Vyssh. Uchebn. Zaved., Chern. Metall., 2017, vol. 60, no. 7, pp. 516–521. https://doi.org/10.17073/0368-0797-2017-7-516-521

    Article  Google Scholar 

  10. Loginov, Yu.N., Burkin, S.P., and Lukanikhin, N.Yu., Study of forming the balls out of cylindrical workpieces, Izv. Vyssh. Uchebn. Zaved., Chern. Metall., 1998, no. 10, pp. 34–37. https://doi.org/10.17073/0368-0797-2018-10

  11. Li, Yi., Ai, C., Men, X., Zhang, C., and Zhang, Q., Research on on-line monitoring technology for steel ball’s forming process based on load signal analysis method, Mech. Syst. Signal Process., 2013, vol. 36, no. 2, pp. 317–331. https://doi.org/10.1016/j.ymssp.2012.10.013

    Article  Google Scholar 

  12. Shvarts, D.L., Development of theoretical foundations and substantiation of main technological decisions in the process of rolling the railway rails on universal rail mills, Doctoral (Eng.) Dissertation, Ekaterinburg, 2019.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yu. N. Loginov.

Ethics declarations

The authors declare that they have no conflicts of interest.

Additional information

Translated by V. Selikhanovich

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Loginov, Y.N., Zamaraeva, Y.V. & Puzyrev, S.S. Influence of Billet Geometry on the Deformed State of a Steel Ball during Hot Stamping. Steel Transl. 53, 549–553 (2023). https://doi.org/10.3103/S0967091223060086

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S0967091223060086

Keywords:

Navigation