Skip to main content
Log in

Foam extrusion behavior, morphology, and physical foam properties of organic cellulose ester

  • Published:
Journal of Materials Research Aims and scope Submit manuscript

Abstract

This paper presents recent results of foam extrusion of thermoplastic cellulose acetate (CA) using HFO 1234ze as low global warming blowing agent and talc as nucleating agent. Foam extrusion behavior, physical foam properties, and foam morphologies were studied in detail with respect to blowing agent concentration and talc content. Depending on these parameters, thermoplastic CA exhibits excellent foam extrusion performance with good expansion behavior at the die. Talc as nucleating agent results in homogeneous fine foam morphologies with closed cells [i.e., Fig. 3(3)]. Depending on the blowing agent content and talc content, average cell size ranges from 1 to 0.12 mm and foam density ranges between 100 and 400 kg/m3.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

FIG. 1.
TABLE I.
FIG. 2.
FIG. 3.
FIG. 4.
FIG. 5.
FIG. 6.
FIG. 7.

Similar content being viewed by others

References

  1. E. Bergamaschi, A. Smargiassi, A. Mutti, I. Franchini, and R. Lucchini: Immunological changes among workers occupationally exposed to styrene. Int. Arch. Occup. Environ. Health 67, 165 (1995).

    CAS  Google Scholar 

  2. N. Cherry and D. Gautrin: Neurotoxic effects of styrene: Further evidence. Br. J. Ind. Med. 47, 29 (1990).

    CAS  Google Scholar 

  3. C. Vachon: Research on alternative blowing agents, in Thermoplastic Foam Processing: Principles and Development, edited by R. Gendron (CRC Press, Boca Raton, FL, 2005), pp. 139–191.

    Google Scholar 

  4. H.E. Naguib, C.B. Park, P.C. Lee, and D. Xu: A study on the foaming behaviors of PP resins with talc as nucleating agent. J. Polym. Eng. 26, 565 (2006).

    Article  Google Scholar 

  5. C.V. Vo and A.N. Paquet: An evaluation of the thermal conductivity of extruded polystyrene foam blown with HFC-134a or HCFC-142b. J. Cell. Plast. 40, 205 (2004).

    Article  CAS  Google Scholar 

  6. W. Kaewmesri, P.C. Lee, C.B. Park, and J. Pumchusak: Effects of CO2 and talc contents on foaming behavior of recyclable high-melt-strength PP. J. Cell. Plast. 42, 405 (2006).

    Article  CAS  Google Scholar 

  7. L.E. Daigneault and R. Gendron: Blends of CO2 and 2-ethyl hexanol as replacement foaming agents for extruded polystyrene. J. Cell. Plast. 37, 262 (2001).

    Article  CAS  Google Scholar 

  8. C.B. Park, A.H. Behravesh, and R.D. Venter: Low density microcellular foam processing in extrusion using CO2. Polym. Eng. Sci. 38, 1812 (1998).

    Article  CAS  Google Scholar 

  9. S-T. Lee, C.B. Park, and N.S. Ramesh: Polymeric Foams: Science and Technology (CRC Press, Boca Raton, FL, 2007), pp. 131–204.

    Google Scholar 

  10. S. Pilla, S.G. Kim, G.K. Auer, S. Gong, and C.B. Park: Microcellular extrusion-foaming of polylactide with chain-extender. Polym. Eng. Sci. 49, 1653 (2009).

    Article  CAS  Google Scholar 

  11. J-F. Zhang and X. Sun: Biodegradable foams of poly(lactic acid)/starch. I. Extrusion condition and cellular size distribution. J. Appl. Polym. Sci. 106, 857 (2007).

    Article  CAS  Google Scholar 

  12. E. Richards, R. Rizvi, A. Chow, and H.E. Naguib: Biodegradable composite foams of PLA and PHBV using subcritical CO2. J. Polym. Environ. 16, 258 (2008).

    Article  CAS  Google Scholar 

  13. R.D. Deanin and T.J. Berner: Cellulose acetate structural foam. J. Vinyl Add. Tech. 2, 263 (1996).

    Article  CAS  Google Scholar 

  14. J.L. Willett and R.L. Shogren: Processing and properties of extruded starch/polymer foams. Polymer 43, 5935 (2002).

    Article  CAS  Google Scholar 

  15. L.J. Gibson and M.F. Ashby: Cellular Solids: Structure and Properties, 2nd ed. (Cambridge University Press, Cambridge, England, 1997), p. 15.

    Book  Google Scholar 

  16. R. Peters: Foam structure analysis with digital image processing. Ph.D. Thesis, RWTH Aachen University, Aachen, Germany, 2003.

    Google Scholar 

  17. D. Rodrigue, S. Souici, and E. Twite-Kabamba: Effect of wood powder on polymer foam nucleation. J. Vinyl Add. Tech. 12, 19 (2006).

    Article  CAS  Google Scholar 

  18. H.E. Naguib, C.B. Park, and P.C. Lee: Effect of talc content on the volume expansion of extruded PP foams. J. Cell. Plast. 39, 499 (2003).

    Article  CAS  Google Scholar 

  19. W. Michaeli and H. Schuhmacher: The effect of talcum particle diameter on the structure of PE foam sheets, in Proceedings of 8th International Conference on Blowing Agents and Foaming Processes 2006 Munich, Germany, 2006, Paper 13.

  20. R. Heinz: Process optimization for the extrusion of thermoplastic foams using CO2 as a blowing agent. Ph.D. Thesis, RWTH Aachen University, Aachen, Germany, 2002.

    Google Scholar 

  21. Y. Ito, M. Yamashita, and M. Okamoto: Foam processing and cellular structure of polycarbonate-based nanocomposites. Macromol. Mater. Eng. 291, 773 (2006).

    Article  CAS  Google Scholar 

  22. Y. Ema, M. Ikeya, and M. Okamoto: Foam processing and cellular structure of polylactide-based nanocomposites. Polymer 47, 5350 (2006).

    Article  CAS  Google Scholar 

Download references

Acknowledgments

This work was funded by the Federal Ministry of Food, Agriculture and Consumer Protection BMELV and the Agency for Renewable Resources FNR (FKZ: 22023106). The authors thank FKuR Kunststoff GmbH, Honeywell Fluorine Products Europe B.V., and Mondo Minerals B.V. for material supply.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Stefan Zepnik.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Zepnik, S., Hendriks, S., Kabasci, S. et al. Foam extrusion behavior, morphology, and physical foam properties of organic cellulose ester. Journal of Materials Research 28, 2394–2400 (2013). https://doi.org/10.1557/jmr.2013.141

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/jmr.2013.141

Navigation