Abstract
This paper presents recent results of foam extrusion of thermoplastic cellulose acetate (CA) using HFO 1234ze as low global warming blowing agent and talc as nucleating agent. Foam extrusion behavior, physical foam properties, and foam morphologies were studied in detail with respect to blowing agent concentration and talc content. Depending on these parameters, thermoplastic CA exhibits excellent foam extrusion performance with good expansion behavior at the die. Talc as nucleating agent results in homogeneous fine foam morphologies with closed cells [i.e., Fig. 3(3)]. Depending on the blowing agent content and talc content, average cell size ranges from 1 to 0.12 mm and foam density ranges between 100 and 400 kg/m3.
Similar content being viewed by others
References
E. Bergamaschi, A. Smargiassi, A. Mutti, I. Franchini, and R. Lucchini: Immunological changes among workers occupationally exposed to styrene. Int. Arch. Occup. Environ. Health 67, 165 (1995).
N. Cherry and D. Gautrin: Neurotoxic effects of styrene: Further evidence. Br. J. Ind. Med. 47, 29 (1990).
C. Vachon: Research on alternative blowing agents, in Thermoplastic Foam Processing: Principles and Development, edited by R. Gendron (CRC Press, Boca Raton, FL, 2005), pp. 139–191.
H.E. Naguib, C.B. Park, P.C. Lee, and D. Xu: A study on the foaming behaviors of PP resins with talc as nucleating agent. J. Polym. Eng. 26, 565 (2006).
C.V. Vo and A.N. Paquet: An evaluation of the thermal conductivity of extruded polystyrene foam blown with HFC-134a or HCFC-142b. J. Cell. Plast. 40, 205 (2004).
W. Kaewmesri, P.C. Lee, C.B. Park, and J. Pumchusak: Effects of CO2 and talc contents on foaming behavior of recyclable high-melt-strength PP. J. Cell. Plast. 42, 405 (2006).
L.E. Daigneault and R. Gendron: Blends of CO2 and 2-ethyl hexanol as replacement foaming agents for extruded polystyrene. J. Cell. Plast. 37, 262 (2001).
C.B. Park, A.H. Behravesh, and R.D. Venter: Low density microcellular foam processing in extrusion using CO2. Polym. Eng. Sci. 38, 1812 (1998).
S-T. Lee, C.B. Park, and N.S. Ramesh: Polymeric Foams: Science and Technology (CRC Press, Boca Raton, FL, 2007), pp. 131–204.
S. Pilla, S.G. Kim, G.K. Auer, S. Gong, and C.B. Park: Microcellular extrusion-foaming of polylactide with chain-extender. Polym. Eng. Sci. 49, 1653 (2009).
J-F. Zhang and X. Sun: Biodegradable foams of poly(lactic acid)/starch. I. Extrusion condition and cellular size distribution. J. Appl. Polym. Sci. 106, 857 (2007).
E. Richards, R. Rizvi, A. Chow, and H.E. Naguib: Biodegradable composite foams of PLA and PHBV using subcritical CO2. J. Polym. Environ. 16, 258 (2008).
R.D. Deanin and T.J. Berner: Cellulose acetate structural foam. J. Vinyl Add. Tech. 2, 263 (1996).
J.L. Willett and R.L. Shogren: Processing and properties of extruded starch/polymer foams. Polymer 43, 5935 (2002).
L.J. Gibson and M.F. Ashby: Cellular Solids: Structure and Properties, 2nd ed. (Cambridge University Press, Cambridge, England, 1997), p. 15.
R. Peters: Foam structure analysis with digital image processing. Ph.D. Thesis, RWTH Aachen University, Aachen, Germany, 2003.
D. Rodrigue, S. Souici, and E. Twite-Kabamba: Effect of wood powder on polymer foam nucleation. J. Vinyl Add. Tech. 12, 19 (2006).
H.E. Naguib, C.B. Park, and P.C. Lee: Effect of talc content on the volume expansion of extruded PP foams. J. Cell. Plast. 39, 499 (2003).
W. Michaeli and H. Schuhmacher: The effect of talcum particle diameter on the structure of PE foam sheets, in Proceedings of 8th International Conference on Blowing Agents and Foaming Processes 2006 Munich, Germany, 2006, Paper 13.
R. Heinz: Process optimization for the extrusion of thermoplastic foams using CO2 as a blowing agent. Ph.D. Thesis, RWTH Aachen University, Aachen, Germany, 2002.
Y. Ito, M. Yamashita, and M. Okamoto: Foam processing and cellular structure of polycarbonate-based nanocomposites. Macromol. Mater. Eng. 291, 773 (2006).
Y. Ema, M. Ikeya, and M. Okamoto: Foam processing and cellular structure of polylactide-based nanocomposites. Polymer 47, 5350 (2006).
Acknowledgments
This work was funded by the Federal Ministry of Food, Agriculture and Consumer Protection BMELV and the Agency for Renewable Resources FNR (FKZ: 22023106). The authors thank FKuR Kunststoff GmbH, Honeywell Fluorine Products Europe B.V., and Mondo Minerals B.V. for material supply.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zepnik, S., Hendriks, S., Kabasci, S. et al. Foam extrusion behavior, morphology, and physical foam properties of organic cellulose ester. Journal of Materials Research 28, 2394–2400 (2013). https://doi.org/10.1557/jmr.2013.141
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1557/jmr.2013.141