Abstract
A tri-level resist scheme using low temperature (<50°C) deposited SiNx ratfier than Ge for the transfer layer has been developed. This allows use of an optical stepper for lithographic patterning of the emitter-base junctions in GaAs/AlGaAs heterojunction bipolar transistors (HBTs) where a conventional lift-off process using a single level resist often leads to die presence of shorts between metallizations. The plasma-enhanced chemically vapor deposited (PECVD) SiNx shows a sligtly larger degree of Si-H bonding compared to nitride deposited at higher temperature (275°C), and is under compressive stress (-5 x 1010 dyne · cm-2) which is considerably relieved upor thermal cycling to 500°C (∼1.5 x 1010 dyne · cm-2 after cool-down). This final stress is approximately a factor of two higher man conventional PECVD SiNx cycled in the same manner. The adhesion of the low temperature nitride to die underlying polydimediylglutarimide (PMGI) base layer in the tri-level resist is excellent, leading to high yields in the lift-off metallization process. These layers are etched in Electron Cyclotron Resonance (ECR) discharges of SF6 or O2, respectively, using low additional dc bias (≤ — 100V) on the sample. Subsequent deposition of the HBT base metallization (Ti/Ag/Au) and lift-off of the tri-level resist produces contacts with excellent edge definition and an absence of shorts between metallization.
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Acknowledgement
The authors acknowledge the advice and assistance of their colleagues T. R. Fullowan, R. Esagui and P. Wisk, the SEM micrographs from R. A. Keane, lithography from B. Tseng and the continued support and encouragement of T. Y. Chiu, S. S. Pei and D. V. Lang.
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Lothian, J.R., Ren, F., Pearton, S.J. et al. Tri-Layer Lift-off Metallization Process Using Low Temperature Deposited SiNx. MRS Online Proceedings Library 282, 259–266 (1992). https://doi.org/10.1557/PROC-282-259
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DOI: https://doi.org/10.1557/PROC-282-259