Abstract
Ti–Al–Si–C powder mixtures of two different compositions, namely, 58Ti–30Al–6Si–6C (at.%) and 50Ti–15Al–20Si–15C (at.%), were mechanically alloyed to investigate the solid-state reactions during such a process. The mechanically alloyed powders were characterized as a function of milling time by x-ray diffraction (XRD), scanning electron microscopy, energy-dispersive spectrometry, and transmission electron microscopy (TEM). XRD results showed that solid solutions of Ti were formed for a powder mixture of 58Ti–30Al–6Si–6C in about 20 h of milling, whereas Ti5(Al,Si)3 and Ti(Al,Si)C compounds started to form in the powder mixture of 50Ti–15Al–20Si–15C within just 5 h of milling. TEM observations demonstrated that the particle sizes were of nano and submicron scale in both cases. This investigation indicated that in mechanically alloyed Ti–Al–Si–C powder mixtures, the main solid-state reactions are due to interdiffusion and mechanically induced self-propagating reaction.
Similar content being viewed by others
References
C.C. Koch: Intermetallic matrix composites prepared by mechanical alloying—A review, Mater. Sci. Eng. A 244, 39 (1998).
O.N. Senkov, M. Cavusoglu and F.H. Froes: Synthesis and characterization of a TiAl/Ti5Si3 composite with a submicrocrystalline structure, Mater. Sci. Eng. A 300, 85 (2001).
R. Bohn, G. Fanta, T. Klassen and R. Bormann: Submicron-grained multiphase TiAlSi alloys: Processing, characterization, and microstructural design, J. Mater. Res. 16, 1850 (2001).
G. Zhang, P.A. Blenkinsop and M.L.H. Wise: Phase transformations in HIPped Ti–48Al–2Mn-2Nb powder during heat-treatments, Intermetallics 4, 447 (1996).
P.I. Gouma, S.J. Davey and M.H. Loretto: Microstructure and mechanical properties of a TiAl-based powder alloy containing carbon, Mater. Sci. Eng. A 241, 151 (1998).
R. Ramaseshan, A. Kakitsuji, S.K. Seshadri, N.G. Nair, H. Mabuchi, H. Tsuda, T. Matsui and K. Morii: Microstructure and some properties of TiAl–Ti2AlC composites produced by reactive processing, Intermetallics 7, 571 (1999).
H.S. Park, S.K. Huang, C.M. Lee, Y.C. Yoo, S.W. Nam and N.J. Kim: Microstructural refinement and mechanical properties improvement of elemental powder metallurgy processed Ti-46.6AI-1.4Mn-2Mo alloy by carbon addition, Metall. Mater. Trans. A 32, 251 (2001).
S.N. Patankar, S.Q. Xiao, J.J. Lewandowski and A.H. Heuer: Mechanism of mechanical alloying of MoSi2, J. Mater. Res. 8, 1311 (1993).
E. Gaffet and N. Malhouroux-Gaffet: Nanocrystalline MoSi2 phase formation induced by mechanically activated annealing, J. Alloys Compd. 205, 27 (1994).
L. Liu, F. Padella, W. Guo and M. Magini: Solid state reactions induced by mechanical alloying in metal–silicon (metal = Mo, Nb) systems, Acta Metall. Mater. 43, 3755 (1995).
F.H. Froes, O.N. Senkov and E.G. Baburaj: Synthesis of nanocrystalline materials — An overview, Mater. Sci. Eng. A 301, 44 (2001).
P. Villars, A. Prince and H. Okamoto: Handbook of Ternary Alloy Phase Diagrams, Vol. 4, (ASM International, Materials Park, Ohio, 1995), p. 4315.
P. Villars, A. Prince and H. Okamoto: Handbook of Ternary Alloy Phase Diagrams, Vol. 3, (ASM International, Materials Park, Ohio, 1995), p. 2905.
C. Suryanarayana: Mechanical alloying and milling, Progr. Mater. Sci. 46, 1 (2001).
L. Lü and M.O. Lai: In Mechanical Alloying (Kluwer Academic Publishers, New York, 1998), p. 88.
T. Klassen, M. Oehring and R. Bormann: The early stages of phase formation during mechanical alloying of Ti–Al, J. Mater. Res. 9, 47 (1994).
C. Suryanarayana, G.H. Chen, A. Frefer and F.H. Froes: Structural evolution of mechanical alloyed Ti–Al alloys, Mater. Sci. Eng. A 158, 93 (1992).
M. Oehring, T. Klassen and R. Bormann: Formation of metastable Ti–Al solid solutions by mechanical alloying and ball milling, J. Mater. Res. 8, 2819 (1993).
Z.Q. Guan, Pfullmann Th., M. Oehring and R. Bormann: Phase formation during ball milling and subsequent thermal decomposition of Ti–Al–Si powder blends, J. Alloys Compd. 252, 245 (1997).
K.P. Rao and J.B. Zhou: Characterization of mechanically alloyed Ti–Al–Si powder blends and their subsequent thermal stability, Mater. Sci. Eng. A 338, 282 (2002).
H.W. King: Quantitative size-factors for metallic solid solutions, J. Mater. Sci. 1, 79 (1966).
R.T. Leonard and C.C. Koch: X-ray intensity decrease from absorption effects in mechanically milled systems, Scripta Mater. 36, 41 (1997).
C.S. Barrett and T.B. Massalski: Structure of Metals (Pergaman Press, Oxford, U.K., 1980), p. 621.
Z.H. Yan, M. Oehring and R. Bormann: Metastable phase formation in mechanically alloyed and ball milled Ti–Si, J. Appl. Phys. 72, 2478 (1992).
M. Oehring, Z.H. Yan, T. Klassen and R. Bormann: Competition between stable and metastable phases during mechanical alloying and ball milling, Phys. Status. Solidi. 131, 671 (1992).
Z.G. Liu, J.T. Guo, L.L. Ye, G.S. Li and Z.Q. Hu: Formation mechanism of TiC by mechanical alloying, Appl. Phys. Lett. 65, 2666 (1994).
M.S. El-Eskandarany: Synthesis of nanocrystalline titanium carbide alloy powders by mechanical solid state reaction, Metall. Mater. Trans. A 27, 2374 (1996).
C.J. Choi: Preparation of ultrafine TiC–Ni cermet powders by mechanical alloying, J. Mater. Proc. Tech. 104, 127 (2000).
M. Krasnowski, A. Witek and T. Kulik: The FeAl–30%TiC nanocomposite produced by mechanical alloying and hot-pressing consolidation, Intemetallics 10, 371 (2002).
K. Krivoroutchko, T. Kulik, H. Matyja, V.K. Portnoy and V.I. Fadeeva: Solid state reactions in Ni–Al–Ti–C system by mechanical alloying, J. Alloys Compd. 308, 230 (2000).
L.Z. Zhou, J.T. Guo and G.J. Fan: Synthesis of NiAl–TiC nanocomposite by mechanical alloying elemental powders, Mater. Sci. Eng. A 249, 103 (1998).
M.E. Schlesinger: Thermodynamics of solid transition-metal silicides, Chem. Rev. 90, 607 (1990).
R.A. Rapp and X. Zheng: Thermodynamic consideration of grain refinement of aluminum alloys by titanium and carbon, Metall. Trans. A 22, 3071 (1991).
J. Pelleg and Y. Shor: Formation of C54 TiSi2 in a cosputtered (Ti+Si) blanket film in the presence of a TiN capping layer, Microelectron. Eng. 69, 65 (2003).
J. Joardar, S.K. Pabi and B.S. Murty: Estimation of entrapped powder temperature during mechanical alloying, Scripta Mater. 36, 1199 (2004).
B.K. Yen and T. Aizawa: Reaction synthesis of titanium silicides via self-propagating reaction kinetics, J. Am. Ceram. Soc. 81, 1953 (1998).
E. Ma, J. Pagan, G. Cranford and M. Atzmon: Evidence for self-sustained MoSi2 formation during room-temperature high-energy ball milling of elemental powders, J. Mater. Res. 8, 1836 (1993).
S.J. Camplell and W.A. Kaczmarek: Mössbauer effect studies of materials prepared by mechanochemical methods, in Mössbauer Spectroscopy Applied to Magnetism and Materials Science, Vol. 2, edited by G.J. Long and F. Grandjean (Plenum Press, New York, 1996), p. 288.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zhou, J.B., Rao, K.P. Distinctive characteristics of solid-state reactions in mechanically alloyed Ti-Al-Si-C powder mixtures. Journal of Materials Research 20, 375–385 (2005). https://doi.org/10.1557/JMR.2005.0042
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1557/JMR.2005.0042