Skip to main content
Log in

Fabrication of carbon-carbon composites by forced flow-thermal gradient chemical vapor infiltration

  • Articles
  • Published:
Journal of Materials Research Aims and scope Submit manuscript

Abstract

Carbon fiber-carbon matrix composites were fabricated using the forced flow-thermal gradient chemical vapor infiltration (FCVI) process. The preforms for the infiltration were prepared by stacking 40 layers of carbon cloth in a graphite holder. The preforms were infiltrated with carbon using propylene or methane as a reactant, with hydrogen as a diluent. Composites with porosities as low as 7% have been processed within 8-12 h. The highest deposition rate obtained in the present study was ∼3 μm/h, which is more than an order of magnitude faster than the typical value of 0.1-0.25 μm/h for the isothermal infiltration process.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J.D. Buckley, Am. Ceram. Soc. Bull. 67, 364-368 (1988).

    CAS  Google Scholar 

  2. W. J. Lackey and T. L. Starr, in Fiber Reinforced Ceramic Composites, edited by K. S. Mazdiyasni (Noyes Publications, Park Ridge, NJ, 1991), pp. 397-449.

    Google Scholar 

  3. W. V. Kotlensky, in Chemistry and Physics of Carbon, edited by P. L. Walker, Jr. and P. A. Thrower (Marcel Dekker Inc., New York, 1973), Vol. 9, pp. 173-262.

    Google Scholar 

  4. R. L. Bickerdike, A.R. G. Brown, G. Hughes, and H. Ranson, in Proc. Fifth Conf. on Carbon, edited by S. Mrozowski, M. C. Studebaker, and P.L. Walker (Pergamon Press, New York, 1962), Vol. 1, pp. 575-582.

    Chapter  Google Scholar 

  5. W.C. Jenkins, US Patent 3 160517 (1964).

  6. W.J. Lackey and A.J. Caputo, US Patent 4 580 523 (1986).

  7. A.J. Caputo and W.J. Lackey, Ceram. Eng. Sci. Proc. 5 (7-8), 654-667 (1984).

    Article  CAS  Google Scholar 

  8. A.J. Caputo, W.J. Lackey, and D.P. Stinton, Ceram. Eng. Sci. Proc. 6 (7-8), 694-706 (1985).

    Article  CAS  Google Scholar 

  9. D. P. Stinton, A. J. Caputo, and R. A. Lowden, Am. Ceram. Soc. Bull. 65, 347-350 (1986).

    CAS  Google Scholar 

  10. T.L. Starr, Ceram. Eng. Sci. Proc. 8, 951-957 (1987).

    Article  Google Scholar 

  11. T. L. Starr, in Chemical Vapor Deposition of Refractory Metals and Ceramics II, edited by T. M. Besmann, B. M. Gallois, and J. Warren (Mater. Res. Soc. Symp. Proc. 250, Pittsburgh, PA, 1992), pp. 207-214.

  12. J. J. Gebhart, AFML-TR-78-115, Air Force Materials Laboratory, Wright-Patterson Air Force Base, OH 45433.

  13. J.J. Gebhardt, E.R. Stover, W. Mueller, and J. Yodsnukis, in Petroleum Derived Carbons, edited by M. L. Deuiney and T. M. O’Grady (ACS Symposium Series), Vol. 21, pp. 213-227.

  14. S-H. Oh and J-Y. Lee, Carbon 26, 763-768 (1988).

    Article  CAS  Google Scholar 

  15. J.D. Theis, Jr., in Proc. Third Int. Conf. on Chemical Vapor Deposition, edited by F. A. Glaski (Electrochemical Society, Princeton, NJ, 1972), pp. 561-573.

    Google Scholar 

  16. S. Kimura, E. Yasuda, N. Takase, and S. Kayusa, High Temp. High Press. 13, 193-199 (1980).

    Google Scholar 

  17. A.J. Caputo, R.A. Lowden, and D.P. Stinton, ORNL/TM-9651, Oak Ridge National Laboratory, Oak Ridge, TN (June 1985).

    Google Scholar 

  18. S. Marinkovic and S. Dimitrijevic, Carbon 23, 691-699 (1985).

    Article  CAS  Google Scholar 

  19. S-H. Oh and J-Y. Lee, Carbon 27, 423-430 (1989).

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Vaidyaraman, S., Jack Lackey, W., Freeman, G.B. et al. Fabrication of carbon-carbon composites by forced flow-thermal gradient chemical vapor infiltration. Journal of Materials Research 10, 1469–1477 (1995). https://doi.org/10.1557/JMR.1995.1469

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/JMR.1995.1469

Navigation