Introduction

Pilots of jet-powered combat aircrafts experience physical stress, for example in the form of acceleration forces (G-forces) or the positive pressure breathing (PPB) of the life support system. The positive Gz acceleration directed towards the head (in units of gravitational acceleration g) is of particular interest, being that with the most significant impact on the pilots’ body during flight, as it leads to blood pooling in the legs and away from the brain . It occurs for instance, when pilots fly tight curves during tactical manoeuvring. The “natural” Gz-tolerance for trained personnel without using any support or protection system is in the range of 5 Gz, depending on the g-onset rate. It is for example 5.4 ± 0.9 Gz with a gradual onset rate of 1 Gz/s and 4.5 ± 0.6 Gz with an onset rate of 2 Gz/s [1]. Beyond this, the acceleration inevitably leads to loss of consciousness (G-LOC). Due to their much higher agility and associated Gz-onset rates, the prodromal stage of "grayout" known from earlier aircraft types is no longer present as a warning sign for the pilots [2]. For example, in the Eurofighter Typhoon, a typical fourth-generation fighter jet, the Gz-onset rate can reach values up to 15 Gz/s [3]. Therefore, elaborate measures including anti-G pressure suits and pressure breathing for G-protection (PBG) protect pilots from G-LOC. Both are part of the Eurofighter’s environmental control system (ECS). Whilst the pressure suit acts against blood pooling into the legs, breathing under positive pressure combined with oxygenation of inhaled air serves to prevent adverse effects such as cerebral hypoxemia, thereby increasing G-tolerance.

These interventions raise the question as to whether the support systems themselves may lead to  adverse physiological effects. In intensive care medicine, it is known that increased airway pressures can have detrimental effects on the lung [4, 5] causing barotrauma and ventilation-induced lung injury in extreme cases [6, 7]. Furthermore, the dry inhaled air may induce irritation of the upper respiratory tract [8], and the increased partial pressure of oxygen and its variation over time can lead to resorption atelectasis [9] in the lung periphery, or the formation of oxygen radicals leading to both local, and systemic, oxidative stress and DNA damage [10, 11].

There are several approaches to detect such hypothetical effects via non-invasive—and thus feasible and easily acceptable—procedures. Alterations in the alveolar compartment can be assessed via the combined diffusing capacity (DLNO, DLCO) for nitric oxide (NO) and carbon monoxide (CO) [12], and the alveolar volume (VA) can be determined via helium dilution. Effects on the upper respiratory tract might be detected via alterations in the fractional exhaled nitric oxide (FeNO) level [13], and systemic oxidative stress via the concentration of 8-hydroxy-2’-deoxyguanosine (8-OHdG) in urine [14, 15]. It has to be considered that invasive procedures such as blood sampling could not be performed due to safety restrictions.

Some of these outcomes have already been addressed in studies using centrifuge experiments [16]. There is, however, a lack of data (a) referring to real-life conditions with a broad spectrum of realistic flight parameters, (b) including a large number of flights and pilots, (c) involving repeated flights on the same day or on different days, and (d) comprising the panel of outcome variables described above. Besides providing unique data on the pattern of effects occurring under real flight conditions, such data might also provide suggestions regarding  possible health risks. Based on these considerations, we performed measurements before and after real training flights in German combat fighter pilots under a wide variety of flight conditions.

Material and methods

Study design

The study was performed in cooperation with a tactical fighter wing of the German Air Force. Due to its organization, the squadron allowed for measurements twice a day in the same pilots. As the assessments had to be integrated into the routine schedule to ensure that the study was performed under real-life conditions, the available time window of assessments prior to and after the flights was restricted to 15 min. To satisfy these requirements, the final protocol was established in close cooperation with the local commander and the flight surgeon. It was approved by the Ethical Committee of the Bavarian Medical Association, as well as the local personal council, and all participants gave their informed consent. Data collection took place between March and June 2021.

To achieve maximum statistical power, the design included measurements before and after each flight. In single cases, post-measurements had to be cancelled due to organizational reasons; these flights were excluded from the analysis. Depending on the location of the airplanes and their specific tasks, measurements were performed in two squadron buildings next to the pilots' changing rooms, with the aim to minimize the time interval between flight and measurement. Pre-flight measurements were performed after donning the pressure suit and about 30 min before take-off. After the completion of pre-flight measurements, pilots were transferred to the shelter, where their airplane was being prepared for take-off. Regarding post-flight assessments, pilots were asked to attend the site of measurements as soon as possible, before taking off their pressure suit.

Each assessment comprised the following measurements. First, the level of exhaled nitric oxide (FeNO) was determined to prevent interference from the other assessments; measurements were performed at least twice. This was followed by at least two measurements of the combined diffusing capacity for inhaled NO and CO (DLNO and DLCO). In the time between these repeated measurements, a symptom questionnaire was answered. Afterwards, a urine sample was supplied by the pilot. In preliminary assessments, an average duration of 11 min per panel of measurements was found, which thus could be well-performed in the planned 15-min time slots. For data analysis, all relevant time points including those of measurements were recorded.

Recruitment of participants

The objective of the study was explained to the pilots in a collective briefing, and information and consent sheets were distributed. Further details of the assessments were given in a subsequent presentation. In close cooperation with the Operations officer, the use of the available flight-slots was established, according to which theoretically up to two pilots could be measured in each of the two available flight rounds per day.

Assessments

Measurement of fractional exhaled nitric oxide (FeNO)

We used a chemiluminescence analyzer (CLD 88 sp, Ecomedics AG, Duernten, Switzerland) with appropriate breathing equipment. Participants were asked to exhale into the mouthpiece at a constant flow rate of 50 mL/s as recommended [17]. For a valid measurement, at least two manoeuvres had to be performed. If plateau values agreed within 10% of each other, the measurement was considered as valid and the mean of both values was taken, otherwise it was repeated [17]. In comparison with the common use of FeNO, in the present study we did not expect Th-2-related increases in FeNO but a possible decrease due to drying/dehydration of the airway mucosa from inhaled dry air and/or oxidative stress from inhaled oxygen, with scavenging of endogenous NO.

Diffusing capacity for inhaled NO and CO

For the determination of diffusing capacity, commercial equipment (Masterscreen PFT, Vyaire Medical, Höchberg, Germany) with a test gas mixture containing 40–50 ppm NO, 0.3% CO and 9.3% helium was used, and manoeuvres were performed according to ATS/ERS guidelines [18,19,20]. To ensure quality, at least two measurements were performed, with a time interval of at least 4 min in between. We determined the diffusing capacity (transfer factor) for nitric oxide (DLNO) or carbon monoxide (DLCO), their ratio (DLNO/DLCO), the alveolar volume (VA), as well as diffusing capacity per alveolar volume (transfer coefficient) for nitric oxide (KNO) and carbon monoxide (KCO). In these assessments, we expected potential reductions in alveolar volume (VA) from flight-induced atelectasis, moreover a decrease in DLNO due to a reduction in VA and/or changes of alveolar surface properties, for example from fluid imbalance due to G-forces, moreover additional changes in DLCO indicative of alterations in lung perfusion.

Symptom questionnaire

The questionnaire comprised 100 mm visual analogue scales (VAS), reaching from "not at all" to "extremely strong", for each of 10 items. These included the 9 symptoms: difficulty of breathing, earache, headache, eye discomfort, cough, sputum, scratchy throat, dry mouth, dry nose, with the option for a 10th item in case of an additional symptom.

Urine samples and determination of oxidized guanosine species

To determine oxidized guanosine species, urine samples were collected shortly after completion of the lung function tests. If possible, an additional sample was collected within 2–4 h after landing. Samples were taken from midstream urine and immediately stored at − 20 °C for later analysis. They were analyzed for their creatinine content on a Roche Cobas 8000 analyzer, as well as for oxidized guanine species including 8-hydroxy-2’-deoxyguanosine (8-OHdG), 8-hydroxyguanosine and 8-hydroxyguanine, using a high-sensitive DNA/RNA Oxidative Damage ELISA Kit (#589320, Cayman Chemical, Michigan, USA). For simplicity, these species are collectively termed as 8-OHdG. For each sample, triplicate measurements in each of two different dilutions were performed. A coefficient of variation within each triple of < 10% and a difference of concentrations deriving from the two dilutions of < 20%, were required for validity. For data analysis, the concentration of 8-OHdG was normalized to that of creatinine in each respective sample. In the present study, 8-OHdG was included as a potential systemic marker of oxidative stress. An overview of the protocol is given in Additional file 1: Fig. S1.

Analysis of exposure and outcome parameters

The analysis had three aims: (1) describing the range of flight exposure parameters for real-flight conditions, (2) assessing changes in outcome parameters via comparison of pre- and post-flight values, (3) identification of associations between outcome and exposure parameters. Exposure parameters comprised the duration of flight, moreover Gz-force and flight altitude that triggered the action of the support systems (G-suit, mask). This determined time and degree of pressure breathing and oxygenation of inhaled air, apart from the fact that overall the inhaled air was of low humidity compared to ambient air at the ground. Pressure and oxygenation were adjusted to the flight parameters via specific algorithms, whereby pressure was a function of  altitude and G-forces, starting at + 4Gz, with a maximum of 80 mbar during 9-Gz-manoeuvres [21]. The applied oxygen level was a function of cabin altitude , which depends on flight altitude in a nonlinear manner [22].

Pressure and oxygenation through the mask were not directly recorded; however, as surrogate markers we used altitude and G-forces that were its determinants and recorded over time. These recordings comprised their minima and maxima in each minute of the flight, from which exposure indices such as their quantiles, mean values and standard deviations, as well as numbers of occurrences in excess of cut-off values could be calculated.

Statistical analysis

For data description, mean values and standard deviations (SD), or standard errors of mean (SEM), or median values and quartiles, or numbers and percentages were chosen, depending on the data type. For FeNO and the ratio DLNO/DLCO, geometric mean values and standard deviations were computed, the latter representing multiplicative variability factors. Correspondingly, these two variables were included as logarithmically transformed values in the statistical analyses. Statistical analyses were performed with linear models, comprising the pilot as random factor, and as fixed factors and covariates either a pre-post indicator, or the continuous exposure measures, or their binary reductions (see results). Post-hoc comparisons were performed according to Duncan, correlation analyses via Pearson’s linear or Spearman’s rank correlation analysis, depending on the type of variable.

In the absence of data obtained under the multiple combinations of real-life flight conditions, no precise information on the range of expected changes and the variability was available. In other clinical exposure studies, we had observed significant effects regarding FeNO or diffusing capacity with sample sizes of n = 20 to 30 [23, 24], and centrifuge data showed significant effects on lung function already in small numbers of simulated flights [16]. Based on this, we aimed for a minimum number of 20 pilots with a minimum of 4 flights per pilot. Statistical significance was assumed for p < 0.05; p values below 0.1 are presented as tendency. All analyses were performed using SPSS (Version 26, IBM Corp., Armonk, NY, USA).

Results

Study population characteristics

Overall, 145 flights performed by 35 pilots with pre- and post-assessments were available (Table 1); 64 of them took place before noon (0900 hrs–1200 hrs.), 68 in the afternoon (1400 hrs– 1800 hrs), and 13 in the evening (1800 hrs–2200 hrs). All pilots were male and between 25 and 57 years of age. None were active smokers, 6 had a history of seasonal allergic rhinitis. The distribution of frequencies of flights is given in Table 2; 22 pilots performed at least 4 flights, the maximum number being 10. On average, post-flight measurements occurred a median time (quartiles, range) of 28 (23, 32.5; 13 to 54) min after landing and 184 (154, 231.5; 88 to 536) min after pre-flight measurements, depending on the duration of the flight and the schedule into which the assessment had to be implemented.

Table 1 Characteristics of the 35 pilots who participated in the study
Table 2 Number of flights per pilot and number of pilots with the specified number of flights

Flight parameters

Duration of flight

Data on the duration of flights were available for all 145 flights; flight time ranged from 48 to 160 min, with a median (quartiles) of 86 (76; 99) min.

Altitude

Data on flight altitude were also available in 145 flights. As basic characteristic, the maximum altitude per minute was chosen. The median value of these per-minute maxima was computed for each flight. These values ranged from 3,464 to 42,135 ft, varying around a median (quartiles) of 21,540 (15,399; 27,032) ft. In addition, the maximum value of the per-minute maxima per flight was computed, which ranged from 6,070 to 46,134 ft, varying around a median (quartiles) of 30,970 (24,415; 40,485) ft.

Distribution of G-forces

In 144 flights, a Gz-protocol was available comprising minima and maxima reached per minute. The median of the per-minute maxima within each flight showed a range of 1.14 to 4.09 Gz, with a median (quartiles) of 1.68 (1.44; 2.08) Gz. As second measure, the maximum of the per-minute maxima per flight was chosen, which ranged from 2.89 to 9.24 Gz, with a median (quartiles) of 7.33 (5.83; 8.04) Gz. As the pressure breathing system was activated at 4 Gz, we also determined the number of minutes per flight during which more than 4 Gz were reached. The median (quartiles) frequency per flight was 11 (6; 16), with a minimum of 0 and a maximum of 28.

Based on the median values of these exposure variables, additional binary exposure variables per flight were defined, indicating either a flight duration above 86 min, a maximum altitude above 30,000 ft, a maximum Gz-value above 7.33, or a number of minutes above 4 Gz of more than 11 times per flight.

Outcome variables

Symptoms

Amongst the 9 symptoms comprising difficulty of breathing, earache, headache, eye discomfort, cough, sputum, scratchy throat, dry mouth, dry nose, there were no statistically significant differences when comparing values obtained before and after flights. Symptom scores were always very low, with mean values never exceeding 10% of the full 100 mm VAS scale.

FeNO

Overall, 113 pairs of FeNO values were available that satisfied the quality criteria and could be used for analysis. Geometric mean values (geometric SD) and factors of change are given in Table 3. FeNO significantly (p < 0.001) decreased after the flights, as illustrated in Fig. 1A via the distribution of percent changes. On average, the magnitude of changes was proportional to the magnitude of baseline values of FeNO, suggesting a proportional response; this could be demonstrated by regression analysis of the logarithm of relative changes versus log baseline values. Moreover, changes did not show significant differences between flights performed before noon, in the afternoon, or in the evening.

Table 3 Mean values and standard deviations of outcome variables DLNO, DLCO, KNO, KCO and VA measured pre- and post-flights and of the corresponding percent changes post minus pre
Fig. 1
figure 1

AF Distribution of the percent changes post-flight minus pre-flight of FeNO (panel A), DLNO (panel B), DLCO (panel C), KNO (panel D), KCO (panel E) and VA (panel F). FeNO fractional concentration of exhaled nitric oxide, DLNO diffusing capacity for NO, DLCO diffusing capacity for CO, KNO diffusing capacity for NO per volume VA, KCO diffusing capacity for CO per volume VA, VA alveolar volume. In each panel, the value of zero is marked by a vertical line. All changes were significantly different from zero (see text)

Diffusing capacity for CO and NO

There were 136 valid pairs of measurements of combined diffusing capacity. Mean and SD of absolute values and their changes are given in Table 3. Compared to the values before the flights, those after the flights were significantly lower (p ≤ 0.001 each) for DLNO, DLCO, KNO, KCO and VA but not for the ratio DLNO/DLCO. The distribution of the corresponding percent changes is illustrated for DLNO, DLCO, KNO, KCO and VA in Fig. 1B–F. There were no significant differences in these changes between flights performed in the morning, afternoon, or evening. There were no significant differences between the percent changes of DLNO and DLCO, or those of KNO and KCO; however, the percent changes of KNO were smaller than those of DLNO, and those of KCO were smaller than those of DLCO (p < 0.001 each).

Urine samples

Matching pre- and post-flight urine samples were available in 138 cases, with 61 referring to flights before noon, 65 to afternoon flights, and 12 to evening flights. Of these datasets, 99 fulfilled the quality criteria (see Methods). Overall, the mean ± SD concentrations of the ratio of 8-OHdG over creatinine were 167,176 ± 59,379 pg/g pre-flight and 181,964 ± 60,894 pg/g post-flight and significantly different (p = 0.003), the mean ± SD percent increase being 15.7 ± 37.8 (95% CI: 8.2, 23.3) %. As urine sampling from previous flights on the same day might influence the values, flights performed in the morning were further analyzed separately (n = 46); in these flights, the ratio of 8-OHdG and creatinine (p < 0.001) increased by 25.4 ± 34.4% (95% CI: 15.2, 35.7; p < 0.001).

Dependence on time of day and repetition of flights on different days or the same day

On 24 occasions, the same pilot performed two flights on the same day, one before and one after noon. Measurements prior to the second flight were performed 2–3 h after the measurements performed after the first flight. The values of FeNO, DLNO, DLCO and VA prior to the second flight were not significantly different from those prior to the first flight. The same was true when comparing the changes in DLNO, DLCO and VA occurring during the flights.

We also compared pre-flight values performed on different days by the same pilots, using repeated-measures ANOVA. If one pilot had two flights on 1 day, the first one was chosen for this analysis. There were no statistically significant changes over time in FeNO, DLNO, DLCO and VA, i.e., despite the slight reductions observed after the flights, baseline values had been restored at the following days.

Relationship between outcome variables and flight parameter

First, we determined the dependence on the single flight parameters listed above, using mixed-model ANOVA for the post–pre differences. This was done with the flight parameters taken as continuous variables or as binary exposure variables as defined above. The latter, simplified approach was chosen to facilitate interpretation and practical conclusions.

FeNO

The log change in FeNO was not significantly dependent on the duration of the flight, the median or maximum flight altitude, or the median or maximum Gz-force, or the number of minutes during which 4 Gz was exceeded. There was, however, a significant difference in FeNO levels between pilots (p < 0.05). When using the binary exposure variables as defined above, similar results were obtained. Figure 2A shows the percent changes in FeNO as a function of the three binary exposure variables comprising duration, maximum altitude, and frequency of minutes above 4 Gz.

Fig. 2
figure 2

AD Dependence of the percent changes of outcome variables on binary exposure parameters according to: (a) flight duration: yes = above 86 min, (b) maximum flight altitude: yes = above 30,000 ft; (c) per-minute maxima of Gz: yes = 4 Gz more often than 11 times per flight. Panel A: FeNO = fractional concentration of exhaled nitric oxide, Panel B: DLNO = diffusing capacity for NO, Panel C: DLCO = diffusing capacity for CO, Panel D: VA = alveolar volume. Estimates from mixed model ANOVA and their 95% confidence intervals are shown

Diffusing capacity for CO and NO

When using the single exposure parameters, the percent changes in DLNO were not significantly dependent on the duration of flight, median or maximum flight altitude, number of minutes above 4 Gz, and median or maximum of maximum Gz. This was true for both the continuous and the binary exposure variables. However, for the binary variable of maximum flight altitude above 30,000 ft, there was a tendency towards a greater decrease in DLNO (p = 0.071). Regarding KNO, no significant associations with exposure parameters were found.

The percent changes in DLCO and KCO were not significantly dependent on the exposure parameters in the form of continuous or binary variables. For the binary variable of maximum flight altitude above 30,000 ft, there was again a tendency towards a greater decrease of DLCO (p = 0.092). KCO showed a tendency of depending on the maximum of maximum per-minute Gz-level (p = 0.086) as continuous variable and on the median of maximum Gz-values (p = 0.090).

The percent changes of VA did not show statistically significant dependences on the continuous or binary exposure variables, although there was a tendency towards more reduction with increasing flight duration (p = 0.063) as continuous variable. In most of these analyses, the percent changes in VA showed significant differences between pilots (p < 0.05). The changes in DLNO, DLCO and VA are illustrated in Fig. 2B–D as functions of the binary exposure variables regarding flight duration, maximum altitude and frequency of minutes above 4 Gz.

8-OHdG

According to mixed ANOVA models, the pre–post flight changes of the ratio of 8-OHdG over creatinine were not significantly dependent on any of the four single flight exposure variables.

Combination of exposures

Second, we combined the binary exposure variables using either two or three of these variables and analyzed the dependence of outcome variables on these combinations. The combination was defined as follows: if at least one variable was in the high category, the combined score also was in the high category. Thus, the combined score assumed the low category only if all respective flight parameters were in the low category. In additional analyses, we also had defined additive sum scores ranging from 0 to 2 or 3, but there were never significant differences between the different categories above the lowest category; thus, we used the simplified combined scores comprising only two categories. As for the single exposure variables, the post–pre percent differences of outcome measures were analyzed using mixed ANOVA models.

The combined exposure variables did not show significant associations with FeNO, just as the single variables. The results for diffusing capacity are given in Table 4. They indicate that only the combination of flight duration and altitude reached statistical significance (p < 0.05) for DLNO and DLCO. There were no associations when Gz-force was combined with either flight duration or altitude. The triple combination also was informative regarding DLCO and VA; however, it appeared that the inclusion of the Gz-forces into the combination deteriorated the degree of associations. To illustrate the results, the percent changes associated with the combined binary flight parameters are shown in Fig. 3A–C for DLNO, DLCO and VA.

Table 4 Dependence of indices of diffusing capacity indices from combinations of binary exposure variables obtained by mixed model ANOVA (see text)
Fig. 3
figure 3

AC Effects in terms of percent changes of outcome variables of diffusing capacity as a function of combinations of the binary exposure parameters used in Fig. 2. Duration and Altitude: flight duration above 86 min and/or maximum flight altitude above 30,000 ft. Duration and G-force: flight duration above 86 min and/or 4 Gz more than 11 times per flight. G-force and Altitude: 4 Gz more than 11 times per flight and/or maximum flight altitude above 30,000 ft. G-force, Altitude and Duration: 4 Gz more than 11 times per flight and/or maximum flight altitude above 30,000 ft and/or flight duration above 86 min. Panel A: DLNO = diffusing capacity for NO, Panel B: DLCO = diffusing capacity for CO, Panel C: VA = alveolar volume. Estimates from mixed model ANOVA and their 95% confidence intervals are shown

8-OHdG

Similar to the single binary exposure variables, the change in the ratio of 8-OHdG over creatinine was not significantly dependent on the binary twofold combinations and the threefold combination of these variables.

Discussion

This study analyzed changes in lung function occurring after usual training flights in a typical tactical fighter aircraft under real-life conditions. Outcome measures were the concentration of exhaled nitric oxide (FeNO), the lung diffusing capacity for nitric oxide (DLNO) and carbon monoxide (DLCO), alveolar volume (VA), and the concentration of 8-OHdG in urine. In 145 flights performed by 35 pilots, statistically significant reductions in FeNO, DLNO, DLCO and VA, and a significant increase in the level of 8-OHdG occurred. When comparing repeated flights, baseline values prior to the first flight were restored before the second flight. Amongst the parameters that either directly described Gz-forces, or indirectly the action of the positive pressure breathing and oxygenation support, the combination of long flight duration and high altitude appeared to be linked to greater changes in DLNO and DLCO, whilst there were no associations with Gz-forces. There were also no significant associations between flight parameters and FeNO or 8-OHdG. Importantly, we found no indication of persistent effects in flights repeated on subsequent days. Taken together, all observed changes were small and would not be considered as relevant from a clinical perspective [15, 25,26,27]. However, they demonstrated the power of the non-invasive procedures for the detection of very small physiological effects under real-life conditions. In view of this, there seemed to be no need for specific countermeasures to prevent these effects, independent of the efforts towards steady improvement of pressure-suits and other equipment.

We used the fractional concentration of exhaled nitric oxide (FeNO) as a potential indicator of stress exerted on the bronchial mucosa. The exhaled NO primarily originates from the bronchi, and the contribution from the alveoli is very small [28]. FeNO depends not only on bronchial NO production but also on properties of the mucosa including its ability to transport NO and the presence of oxidants as potential scavengers, thereby rendering FeNO informative beyond its common use in asthma diagnostics [29]. This is particularly true when considering that changes linked to Th2-like immune responses need more time than the short interval between the flight and the assessments in this study [30]. If the transport barrier should be disturbed by, for example, increased mucus production as a response to inhalation of dry air, FeNO would probably decrease, similar to one of the mechanisms underlying reduced FeNO in cystic fibrosis [31]. The same would happen with increased production of oxygen radicals, possibly due to oxygen from the supply system of the aircraft [32]. Assuming that the endogenous NO production did not change within approx. 2 h, the observed reductions in FeNO pointed towards these two mechanisms. We thus expected a correlation with the duration of the flight but possibly the minimum duration of 48 min was already long enough to elicit the effects so that there was no additional change with increasing flight duration. Symptom scores, especially those of the upper airways, were low before and after the flights and there was no correlation with FeNO. The pilots with a history of respiratory allergy showed, on average, the same relative reductions of FeNO as those without such a history, i.e., not only their baseline FeNO values were higher but also the magnitude of change. This is consistent with the interpretation that the observed changes in FeNO were due to alterations in the airway mucosa that were related to the flight conditions applying to all pilots, such as the inhalation of dry air, but not influenced by allergic responses elicited by the flights. It also should be pointed out that the pilots with a history of respiratory allergy did not report corresponding respiratory symptoms of any kind prior to the flights or afterwards and that all of them had undergone allergen-specific immunotherapy (desensitization) in their career.

Diffusing capacity of the lung was assessed for three purposes. First, to determine the alveolar volume Va via helium dilution. The aim was to detect potential reductions of the volume accessible to gas transport, possibly due to atelectasis, either attributable to the action of G-forces or the resorption of high-oxygen breathing gas [33]. Indeed, VA decreased after the flights, suggesting that at least one of these mechanisms was involved.

Second, DLNO and KNO were chosen as outcome variables, since they are capable of indicating changes in the alveolar transport barrier independent from capillary blood volume, and in the case of KNO, independent from changes in alveolar volume as long as these are not too large [34, 35]. This is based on the extraordinarily high affinity of NO for haemoglobin, so that the haemoglobin content of the lung becomes secondary [34]. DLNO and KNO significantly decreased after flights, whereby the percent change of KNO was smaller than that of DLNO but still greater than zero. This corresponded to the observation that the percent reduction in VA was smaller than that of DLNO and thus a residual effect regarding KNO and consequently the diffusion barrier remained.

Third, the conventional DLCO and KCO were measured and compared with NO diffusing capacity. DLCO and KCO should be sensitive to additional changes in the available haemoglobin and thus pulmonary capillary volume. The percent changes of DLCO and KCO were slightly larger than those of DLNO and KNO, respectively, suggesting a tiny additional effect on the vascular bed, through either G-forces or oxygenation. However, about 3 h prior to the post-measurement, the pre-assessment of DLCO involving inhalation of CO had been performed, and this inhalation might have been responsible for the difference. In the tight schedule, we did not determine the levels of carboxyhemoglobin or exhaled CO for the calculation of correction factors of DLCO. In previous exposure studies [24, 36], however, we had found that for time intervals of slightly more than 2 h the correction of DLCO and KCO was about 0.7%. A similar effect might explain that in the present data the reductions of the uncorrected CO diffusing capacity were slightly larger than those of NO diffusing capacity. Thus, conclusions on additional effects regarding the vascular bed are hypothetical.

Oxidative stress was assessed via the determination of oxidized guanosine species in urine. To be sensitive to a spectrum of changes, we used a kit comprising the several related molecular species, amongst them the well-known 8-hydroxy-2’-deoxyguanosine (8-OHdG) [14, 37], which we took pars pro toto for this type of alteration. Whilst the concentrations of both, 8-OHdG and creatinine, decreased after the flights, the decrease in creatinine levels was stronger, leading to a significant increase in the ratio of 8-OHdG and creatinine. This increase was larger when restricting our analysis to flights before noon, i.e., without previous flights on that day and/or potentially variable pre-flight behaviour of the pilots. Whether the slight increase in normalized 8-OHdG was due to the general stress exerted by the flight or should be specifically attributed to the inhalation of oxygen, cannot be derived from our findings. The return to baseline values within the same day suggested that the observed change in normalized 8-OHdG had no further clinical implications.

There were no significant associations with flight parameters, either as single indices or in combination.

Differences between pilots were apparent regarding absolute FeNO values, as some of them had a history of allergic rhinitis, although without symptoms during the time of the study. There were also differences in absolute values of alveolar volume and other parameters of diffusing capacity that are naturally related to height and body size [25]. In the analyses addressing the associations between flight parameters and percent changes, there also appeared differences between pilots, some of them showing virtually no changes and others markedly larger than average changes, as indicated by the minima and maxima in Table 3. Despite similar ranges, the association with the pilots was, however, statistically significant only for alveolar volume, possibly because this volume was determined via helium dilution only, i.e., without involvement of NO and CO, and could be measured with the highest accuracy.

Previous data from studies performed in centrifuges [38] have already demonstrated effects of high G-forces on the lung, especially on lung volumes. Centrifuges have the advantage of providing highly standardized and reproducible exposure conditions, but most available studies involved variations in only one type of exposure parameters, not in three of them (duration, altitude, Gz-force) and with support systems. The novelty of our findings is the assessment under real-flight conditions comprising the whole variety of flight characteristics encountered in training scenarios. This was possible owing the ability to incorporate measurements into routine flight schedules. It is also relevant that the fighter jet used by the squadron, the Eurofighter Typhoon, is a typical high-performance fighter aircraft of the fourth generation, with capabilities similar to those of other aircrafts that are in international use for similar purposes [39, 40]. Assuming that the differences in flight characteristics and support systems between jets are secondary compared to the requirement to master the challenge from exposures, the present results should be applicable to other airplanes, too. Thus, the results are of interest not only from a physiological point of view, as the flights provided a unique opportunity for real-life physiological challenges, but also from the perspective of occupational medicine.

Limitations of the study

The study had the limitation that we could not implement further assessments including sampling from the respiratory tract and blood draws, due to their invasive nature and the restrictions of the time schedule as well as safety reasons. This prevented us from assessing inflammatory responses, local lipid damage or antioxidant enzyme profiles. We also had to estimate the correction factor regarding carboxyhemoglobin and the assessment of DLCO after the flights from previous studies. Although 22 pilots performed at least 4 flights and one pilot even 10 flights, a higher number of pilots with a high number of flights might have allowed to identify systematic differences between pilots regarding their response pattern. The delay between the end of the flight and the measurements was about 28 min on average, with a minimum of 13 min, and this delay might already have been long enough for some acute effects to disappear, especially regarding micro-atelectasis [33] or oxygen-induced effects on pulmonary capillaries. Despite this, we still found suggestions of atelectasis from the changes in VA. From a clinical perspective, it might be argued that effects disappearing in very short time bear a lower potential to become clinically relevant over long time than more persistent effects. However, a definitive exclusion of long-term effects would require a follow-up study over several years.

Conclusions

Using measurements before and after typical training flights in a typical fourth-generation fighter aircraft under real-flight conditions, we observed changes in a number of parameters that could be determined non-invasively without interference with the flights. Post-flight assessments were performed on average 28 min after landing, and several changes were observed. The reductions in the diffusing capacities for NO and CO argue for both, an effect arising from atelectasis and an increase of diffusion barrier, but without changes in capillary blood volume. The decrease in exhaled endogenous NO implies bronchial mucosal irritation or local oxidative stress, and the increase in urinary oxidized guanosine species normalized by creatinine suggests systemic oxidative stress. Although all changes were small and not clinically relevant [41], they demonstrated the occurrence of physiological effects from real training flights in a modern fighter jet that were detectable by sensitive, non-invasive procedures.