Development of a selective gas sensor utilizing a perm-selective zeolite membrane

Abstract

Reported here is a novel sensor that utilizes a zeolite film to selectively limit gas exposure of the sensing surface. A unique amperometric sensor design based on a non-porous mixed conducting sensing electrode enables the formation of a continuous zeolite film covering the entire sensor surface. The sensor was tested in a variety of oxygen containing gases. The sensor without a zeolite film responded strongly to both oxygen and carbon dioxide at a bias of 1.8 V. In contrast, the sensor coated with a zeolite film showed a discernable, but diminished response to oxygen, and a more marked drop in response to CO₂ indicating that the diffusion of oxygen through the zeolite film is preferential to that of CO₂. The response of the zeolite coated sensor to a mixture of oxygen and carbon dioxide gases is attributed primarily to the oxygen content. Expanding this concept using a variety of different zeolite structures covering an array of sensors, complete analyses of complex gaseous mixtures could be performed in a very small device.