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Three-Dimensional Stochastic Modelling of Wavy Carbon Nanotube Reinforced Epoxy Nanocomposites

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Abstract

Carbon nanotubes (CNTs) are frequently used as the nanoscale filler materials. It has been observed that when they are added to the polymer matrix by a small fraction, they are able to form a strong yet light-weight multifunctional composite materials. Previous studies found these properties to be significantly influenced by the morphology of CNTs embedded in the matrix. In general, long CNTs become wavy and randomly oriented when dispersed in the matrix material. Collectively, they form an interconnected network. Over the past several decades, many theoretical and computational studies have been carried out to capture the mechanics of CNT-reinforced nanocomposites. In most of these models, CNTs are modeled as straight fibers. In addition, a perfect interphase between CNT and epoxy is generally assumed. As such, these models may not capture the realistic morphology of CNT reinforced composites. In the current study, we have developed a method to construct stochastic three-dimensional finite element models of wavy CNT reinforced epoxy nanocomposites. Both aligned type and randomly distributed type are considered. Uniform random distributions are assumed for both waviness and orientation angles of the dispersed CNTs. To study the effect of waviness on the elastic properties, finite element models with maximum CNT waviness angles of 0° (straight), 10° , 20° , and 30° are generated for CNT volume fractions ranging from 0.1 to 1%. A significant decrease in the properties is observed as the maximum allowable waviness angle (θmax) of the embedded CNTs in the epoxy is increased. The obtained values are compared with the theoretical models available in the literature. The three-phase model including CNTs, CNT/epoxy interphase and matrix is also studied to evaluate the effect of ‘soft’ (Ei = 10–75% Em) as well as ‘hard’ interphase (Ei = 110–175% Em) on the composite modulus. These results suggest that due to ineffective load transfer between CNT and epoxy in the presence of CNT waviness, the elastic modulus of the CNT composites is compromised by 4–8%. The modulus is further decreased by nearly 2.5% as the CNT/epoxy interphase modulus decreases by 90%. The ‘hard’ interphase model confirms an efficient load transfer from matrix to CNT fibers, leading to the increase in composite stiffness. It is found that the composite modulus is more sensitive to the ‘soft’ interphase.

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Acknowledgements

The authors would like to thank Institute for Predictive Performance Methodologies (IPPM) at The University of Texas at Arlington Research Institute (UTARI) for providing the computational resources.

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Correspondence to Ashfaq Adnan.

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Chahal, R., Adnan, A. Three-Dimensional Stochastic Modelling of Wavy Carbon Nanotube Reinforced Epoxy Nanocomposites. Multiscale Sci. Eng. 3, 51–61 (2021). https://doi.org/10.1007/s42493-020-00052-3

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