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An Energy-T75 Size Reduction Model for Ball Mills

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Abstract

In a series of Julius Kruttschnitt size-dependent breakage models, the cumulative percentage passing 1/10 of the initial size is used as a fineness indicator for scientific research and the selection of grinding equipment. However, in industrial practice, it is quite customary to use the mass percentage passing 75 μm as the indicator. In this paper, based on the energy-particle size model, quartz and calcite, two materials with distinctly different hardness, were used as test samples in a conical ball mill. At the same specific energy, the value of the cumulative percentage passing 1/10 of the initial size decreased while that of the mass percentage passing 75 μm increased with finer feed size. The experimental test values of the mass percentage passing 75 μm have a good linear relationship with the model predictions, which suggests that the particle size energy relationship of the mass percentage passing 75 μm and Ecs can be used instead of the cumulative percentage passing 1/10 of the initial size and Ecs. By building family curves, when particle size x < 300 μm, the family curve can be well fitted, and the fine particle size distribution of the whole product can be reconstructed.

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Acknowledgements

The authors also thank the Jiangxi Key Laboratory of Mining Engineering.

Funding

This work is financially supported by the National Natural Science Foundation of China (51764015).

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C. W. and N. L. conceived of and designed the experiments; N. L. and L. Z. prepared the samples and performed the experiments; C. W. and N. L. analyzed the data; C. W., N. L., G. S., and L.Z. contributed to the writing and revising of the paper.

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Correspondence to Jiaqi Tong.

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Tong, J., Wu, C., Liao, N. et al. An Energy-T75 Size Reduction Model for Ball Mills. Mining, Metallurgy & Exploration 40, 131–139 (2023). https://doi.org/10.1007/s42461-022-00704-y

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  • DOI: https://doi.org/10.1007/s42461-022-00704-y

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