Skip to main content
Log in

Structural optimization and design of purging plug for improving its service performance

  • Original Paper
  • Published:
Journal of Iron and Steel Research International Aims and scope Submit manuscript

Abstract

Purging plug with slits is widely used in the secondary refining process, and its service life determines the downtime and production efficiency. To achieve a good performance in service life, optimizing the geometric structure of the slit, which can alleviate the stress concentration around the slit, was employed using the finite plate model. Furthermore, the performance of the purging plugs with different shapes of slits in the refining effect was investigated by conducting the water model experiments. The numerical simulation results showed that the appropriate shapes of slits could alleviate the stress concentration phenomena. In the water model experiment, the mixing time of the purging plug with circular slits is lesser than that of the purging plug with rectangular slits when the gas flow is less than 6.02 L/min. Compared with the rectangular slits, the circular slits are detrimental to smaller and well-distributed bubbles. Thus, the inclusion removal rate of the purging plug with circular slits is approximately 10% larger than that of the purging plug with the rectangular slits.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. A.N. Conejo, R. Mishra, D. Mazumdar, Metall. Mater. Trans. B 50 (2019) 1490–1502.

    Article  Google Scholar 

  2. J. de Jesús. Villela-Aguilar, J.Á. Ramos-Banderas, C.A. Hernández-Bocanegra, A. Urióstegui-Hernández, G. Solorio-Díaz, ISIJ Int. 60 (2020) 1172–1178.

    Article  Google Scholar 

  3. K. Andreev, H. Harmuth, J. Mater. Process. Technol. 143–144 (2003) 72–77.

    Article  Google Scholar 

  4. B. Long, B. Andreas, G.Y. Xu, Ceram. Int. 42 (2016) 11930–11940.

    Google Scholar 

  5. B. Long, G.Y. Xu. B. Andreas, Int. J. Miner. Metall. Mater. 24 (2017) 186–193.

    Article  Google Scholar 

  6. B. Long, G.Y. Xu, A. Buhr, S.L. Jin. H. Harmuth, Ceram. Int. 43 (2017) 9679–9685.

    Article  Google Scholar 

  7. Z. Liu, L. Li. B. Li, ISIJ Int. 57 (2017) 1971–1979.

    Article  Google Scholar 

  8. X. Guo, J. Yu, X. Ren, D. Xue, W. Xuan, Y. Zhong. Z. Ren, Ironmak. Steelmak. 45 (2018) 648–654.

    Article  Google Scholar 

  9. Q.N. Hoang, M.A. Ramírez-Argáez, A.N. Conejo, B. Blanpain, A. Dutta, JOM 70 (2018) 2109–2118.

    Article  Google Scholar 

  10. Z. Yang, C.B. Kim, H. Gyu Beom, C. Cho, Int. J. Mech. Sci. 52 (2010) 836–846.

    Article  Google Scholar 

  11. M.M. Chauhan, D.S. Sharma, Aerosp. Sci. Technol. 58 (2016) 197–206.

    Article  Google Scholar 

  12. Z. Yang, C.B. Kim, C. Cho, H. Gyu Beom, Int. J. Solids Struct. 45 (2008) 713–731.

    Article  Google Scholar 

  13. M. Jafari, E. Ardalani, Int. J. Mech. Sci. 106 (2016) 220–230.

    Article  Google Scholar 

  14. J. Rezaeepazhand, M. Jafari, Int. J. Mech. Sci. 52 (2010) 96–102.

    Article  Google Scholar 

  15. M. Alizadeh, H. Edris, A. Shafyei, J. Iron Steel Res. Int. 15 (2008) 7–13.

    Article  Google Scholar 

  16. H. Arai, Mixing and mass transfer in ladle refining process, Tohoku University, Sendai, Japan, 2010.

    Google Scholar 

  17. N.N. Lv, L.S. Wu, H.C. Wang, Y.C. Dong, C. Su, J. Iron Steel Res. Int. 24 (2017) 243–250.

    Article  Google Scholar 

  18. S. Joo, R.I.L. Guthrie, Metall. Trans. B 23 (1992) 765–778.

    Article  Google Scholar 

  19. H. Arai, K. Matsumoto, S.I. Shimasaki, S. Taniguchi, ISIJ Int. 49 (2009) 965–974.

    Article  Google Scholar 

  20. K. Krishnapisharody, G.A. Irons, Metall. Mater. Trans. B 46 (2015) 191–198.

    Article  Google Scholar 

  21. S. Chatterjee. K. Chattopadhyay, Metall. Mater. Trans. B 47 (2016) 508–521.

    Article  Google Scholar 

  22. W. Liu, H. Tang, S. Yang, M. Wang, J. Li, Q. Liu, J. Liu, Metall. Mater. Trans. B 49 (2018) 2681–2691.

    Article  Google Scholar 

  23. J. Mandal, S. Patil, M. Madan, D. Mazumdar, Metall. Mater. Trans. B 36 (2005) 479–487.

    Article  Google Scholar 

  24. H. Tang, X. Guo, G. Wu, Y. Wang, ISIJ Int. 56 (2016) 2161–2170.

    Article  Google Scholar 

  25. S.G. Zheng. M.Y. Zhu, Acta Metall. Sin. 42 (2006) 1143–1148.

    Google Scholar 

  26. F. Tan, Z. He, S. Jin, H. Cai, B. Li, Y. Li, H. Harmuth, Steel Res. Int. 90 (2019) 1900213.

    Article  Google Scholar 

  27. K. Krishnapisharody, G.A. Irons, Metall. Mater. Trans. B 44 (2013) 1486–1498.

    Article  Google Scholar 

  28. F. Tan, Z. He, S. Jin, L. Pan, Y. Li, B. Li, Steel Res. Int. 91 (2020) 1900606.

    Article  Google Scholar 

  29. Y. Sahai, T. Emi, ISIJ Int. 36 (1996) 1166–1173.

    Article  Google Scholar 

  30. Z. Cheng, M. Zhu, Metall. Mater. Trans. B 45 (2014) 1695–1705.

    Article  Google Scholar 

  31. J. Yuan, Y. Li, N. Wang, Y. Cheng, X. Chen, Metall. Mater. Trans. B 47 (2016) 1649–1660.

    Article  Google Scholar 

  32. A.P.S. Freire, D.D.E. Miranda, L.M.S. Luz, G.F.M. França, Int. J. Multiphase Flow 28 (2002) 1293–1310.

    Article  Google Scholar 

  33. L. Zhang, J. Aoki, B.G. Thomas, Metall. Mater. Trans. B 37 (2006) 361–379.

    Article  Google Scholar 

  34. Q. Cao, L. Nastac, Metall. Mater. Trans. B. 49 (2018) 1388–1404.

    Article  Google Scholar 

Download references

Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (Grant Nos. 51974211 and 12072245) and the Special Project of Central Government for Local Science and Technology Development of Hubei Province (Grant Nos. 2019ZYYD003 and 2019ZYYD076).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zhu He.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Tan, Fg., Jin, Sl., He, Z. et al. Structural optimization and design of purging plug for improving its service performance. J. Iron Steel Res. Int. 29, 628–635 (2022). https://doi.org/10.1007/s42243-021-00647-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s42243-021-00647-6

Keywords

Navigation