Skip to main content
Log in

Fracture Morphology and Fiber Reinforcement Mechanism of Composite Shells with Different Interfaces

  • Technical Paper
  • Published:
International Journal of Metalcasting Aims and scope Submit manuscript

Abstract

Recently, significant progress has been made in the preparation and properties of fiber-reinforced shells for investment casting; however, the research on the enhancement mechanism of fiber is inadequate. Herein, the composite shell is prepared using the airflow placement fiber process, and the conventional method, preimmersion silica sol and preimmersion slurry methods are adopted to obtain different interfaces between the matrix and fibers. Combined with the directional tensile test and fracture morphology of the shell observed via scanning electron microscope and stereomicroscope, the fiber-reinforced mechanism of the shell is analyzed in detail. It is found that the shell with polypropylene fibers is strengthened by the fiber pull-out, debonding, debonding-deformation and bridging-deformation, even with the different interface bonding between the matrix and fibers. However, the main failure modes of fibers are different under different interface conditions. The fibers in the preimmersion slurry shell mainly fail in the form of debonding-deformation and bridging-deformation, which makes the green strength of composite shells increase significantly.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7

Similar content being viewed by others

References

  1. P. Pattnaik, D.B. Karunakar, P.K. Jha, Developments in investment casting process—a review. J Mater Process Tech 212, 2332–2348 (2012). https://doi.org/10.1016/j.jmatprotec.2012.06.003

    Article  CAS  Google Scholar 

  2. K. Lü, X. Liu, Z. Du et al., Properties of hybrid fibre reinforced shell for investment casting. Ceram Int 42(14), 15397–15404 (2016). https://doi.org/10.1016/j.ceramint.2016.06.188

    Article  CAS  Google Scholar 

  3. S. Jones, C. Yuan, Organic fibre modified ceramic shell moulding for investment casting. Metal Sci J 18, 1565–1573 (2002). https://doi.org/10.1179/026708302225007772

    Article  CAS  Google Scholar 

  4. C. Yuan, S. Jones, Investigation of fiber modified ceramic molds for investment casting. J Eur Ceram Soc 23, 399–407 (2003). https://doi.org/10.1016/S0955-2219(02)00153-X

    Article  CAS  Google Scholar 

  5. K. Lü, X. Liu, Z. Du et al., Bending strength and fracture surface topography of natural fiber-reinforced shell for investment casting process. China Foundry 13, 211–215 (2016). https://doi.org/10.1007/S41230-016-5100-4

    Article  Google Scholar 

  6. S. Kumar, D.B. Karunakar, Characterization and properties of ceramic shells in investment casting process. Inter Metalcast 15, 98–107 (2021). https://doi.org/10.1007/s40962-020-00421-6

    Article  CAS  Google Scholar 

  7. F. Wang, F. Li, B. He et al., Microstructure and strength of needle coke modified ceramic casting molds. Ceram Int 40(1), 479–486 (2014). https://doi.org/10.1016/j.ceramint.2013.06.027

    Article  CAS  Google Scholar 

  8. F. Wang, G. Zhu, F. Li et al., Effect of needle coke on gas permeability of ceramic casting molds. J Shanghai Jiaotong Univ 3(1), 124–131 (2018). https://doi.org/10.1007/s12204-018-2032-8

    Article  Google Scholar 

  9. Z. Li, X. Liu, K. Lü, Study on the strength of short carbon fiber-reinforced silicon sol shells for the investment casting. Inter Metalcast 14(2), 1–10 (2019). https://doi.org/10.1007/s40962-019-00362-9

    Article  CAS  Google Scholar 

  10. X. Liu, K. Lü, H. Wang, Strength and high temperature deformation of glass fiber reinforced silica sol shell. Special Cast Nonferrous Alloys 34(9), 958–962 (2014)

    Google Scholar 

  11. Z. Feng, K. Lü, W. Jin et al., Preparation of steel fiber-reinforced shells for investment casting using ultrasonic-assisted dispersion. J Adhes Sci Technol 37(11), 1822–1836 (2022). https://doi.org/10.1080/01694243.2022.2097578

    Article  CAS  Google Scholar 

  12. H. Lu, Z. Wang, Y. Jiang et al., Effect of aluminium silicate fiber modification on crack-resistance of a ceramic mould. China Foundry 9, 322–327 (2012). https://doi.org/10.3969/j.issn.1672-6421.2012.04.004

    Article  CAS  Google Scholar 

  13. G. Lu, F. Song, Q. Yan et al., Effects of polyamide 66 fibers added to corundum sands on properties of composite shell. Acta Materiae Compositae Sinica 37(4), 927–934 (2020). https://doi.org/10.13801/j.cnki.fhclxb.20190529.003

    Article  Google Scholar 

  14. C. Yuan, D. Compton, X. Cheng et al., The influence of polymer content and sintering temperature on Yttria face-coat moulds for TiAl casting. J Eur Ceram Soc 32(16), 4041–4049 (2012). https://doi.org/10.1016/j.jeurceramsoc.2012.06.010

    Article  CAS  Google Scholar 

  15. K. Lü, X.D. Liu, Y. Lu et al., The interfacial characteristics and action mechanism of fibre-reinforced shell for investment casting. Int J Adv Manuf Tech 93(5–8), 2895–2902 (2017). https://doi.org/10.1007/s00170-017-0735-x

    Article  Google Scholar 

  16. Y. Li, X. Liu, K. Lü et al., Preparation of fiber-reinforced shell by airflow placement fiber technology for investment casting. Inter Metalcast 13, 979–986 (2019). https://doi.org/10.1007/s40962-019-00323-2

    Article  CAS  Google Scholar 

  17. S. Jones, C. Yuan, Advances in shell molding for investment casting. J Mater Process Tech 135, 258–265 (2003). https://doi.org/10.1016/S0924-0136(02)00907-X

    Article  Google Scholar 

  18. P. Huang, G. Lu, Q. Yan et al., Effect of ceramic and nylon fiber content on composite silica sol slurry properties and bending strength of investment casting shell. Materials 12(17), 2788–2796 (2019). https://doi.org/10.3390/ma12172788

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  19. K. Lü, Z. Duan, X. Liu et al., Effect of dispersant on fiber-reinforced shell for investment casting. Inter Metalcast 14, 1005–1012 (2020). https://doi.org/10.1007/s40962-020-00409-2

    Article  CAS  Google Scholar 

  20. Y. Li, X. Liu, K. Lü et al., Exploration on preparation process of high-strength fiber-reinforced shell for investment casting. Inter Metalcast 15(2), 692–699 (2020). https://doi.org/10.1007/s40962-020-00494-3

    Article  CAS  Google Scholar 

  21. Y. Li, X. Liu, Y. Lu et al., Research on the hot strength and retained strength of shells reinforced by dispersed fibers for investment casting. Inter Metalcast 17, 761–771 (2023). https://doi.org/10.1007/s40962-022-00803-y

    Article  Google Scholar 

  22. F.G. Ronald, Principle of composite material mechanics (Shanghai Jiaotong University Press, Shanghai, 2019), p.4. https://doi.org/10.1201/b14889

    Book  Google Scholar 

Download references

Acknowledgments

This project was supported by the National Natural Science Foundation of China (Grant no. 51865042) and the Natural Science Foundation of Inner Mongolia Autonomous Region, China (Grant no. 2021LHMS05003).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yanfen Li.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, Y., Liu, X., Lű, K. et al. Fracture Morphology and Fiber Reinforcement Mechanism of Composite Shells with Different Interfaces. Inter Metalcast 18, 1547–1555 (2024). https://doi.org/10.1007/s40962-023-01126-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40962-023-01126-2

Keywords

Navigation