Skip to main content
Log in

Exploration on Preparation Process of High-Strength Fiber-Reinforced Shell for Investment Casting

  • Published:
International Journal of Metalcasting Aims and scope Submit manuscript

Abstract

The use of fibers as additives to increase the strength of investment casting shell has yielded some significant results. Here, polypropylene fiber of length 6 mm was added to the shell by airflow placement fiber method, and the three different processes [the conventional method, preimmersion silica sol method, and preimmersion slurry method (PSM)] were used to prepare fiber-reinforced shell based on better fiber dispersion; the strength of shell with 0.2–1.0 wt% fiber addition was tested and compared. The experimental results show that the green strength and fired strength of shell with 0.4–0.6 wt% fiber addition reached the maximum in the three processes. The shell prepared by PSM exhibited a higher strength than the other two methods with the same amount of fiber addition; the maximum green strength was 36.9% higher than the strength of fiber-free shell. Combined with the surface morphology of placement fiber and fracture surface morphology of shell, the factors affecting shell strength and interface bonding characteristics were analyzed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8

Similar content being viewed by others

References

  1. S. Pattnaik, D.B. Karunakar, P.K. Jha, Developments in investment casting process—a review. J. Mater. Process. Technol. 212, 2332–2348 (2012)

    Article  CAS  Google Scholar 

  2. K. Lee, S. Blackburn, S.T. Welch, A more representative mechanical testing of green state investment casting shell. Ceram. Int. 43, 268–274 (2017)

    Article  CAS  Google Scholar 

  3. S. Jones, C. Yuan, Advances in shell moulding for investment casting. J. Mater. Process. Technol. 135, 258–265 (2003)

    Article  Google Scholar 

  4. C. Yuan, S. Jones, Investigation of fiber modified ceramic molds for investment casting. J. Eur. Ceram. Soc. 23, 329–407 (2003)

    Article  Google Scholar 

  5. S. Jones, C. Yuan, Organic fibre modified ceramic shell moulding for investment casting. Mater. Sci. Technol. Lond. 18, 1565–1573 (2002)

    Article  CAS  Google Scholar 

  6. C. Yuan, D. Compton, X. Cheng, N. Green, P. Withey, The influence of polymer content and sintering temperature on yttria face-coat moulds for TiAl casting. J. Eur. Ceram. Soc. 32, 4041–4049 (2012)

    Article  CAS  Google Scholar 

  7. F. Wang, F. Li, B. He, B. Sun, Microstructure and strength of needle coke modified ceramic casting molds. Ceram. Int. 40, 479–486 (2014)

    Article  Google Scholar 

  8. K. Lü, X.D. Liu, Z.X. Du, Y.F. Li, Bending strength and fracture surface topography of natural fiber-reinforced shell for investment casting process. China Foundry 13, 211–215 (2016)

    Article  Google Scholar 

  9. K. Lü, X.D. Liu, Y. Lu, Z.X. Du, The interfacial characteristics and action mechanism of fibre-reinforced shell for investment casting. Int. J. Manuf. Technol. 93, 2895–2902 (2017)

    Article  Google Scholar 

  10. S. Kumar, D.B. Karunakar, Enhancing the permeability and properties of ceramic shell in investment casting process using ABS powder and needle coke. Inter. Metalcast. 13, 588–596 (2019). https://doi.org/10.1007/s40962-018-00297-7

    Article  CAS  Google Scholar 

  11. K. Lü, X. Liu, Z. Duan, Effect of firing temperature and time on hybrid fiber-reinforced shell for investment casting. Inter. Metalcast. 13, 666–673 (2019). https://doi.org/10.1007/s40962-018-0280-x

    Article  CAS  Google Scholar 

  12. Z. Li, X. Liu, K. Lü, Study on the strength of short carbon fiber-reinforced silicon sol shells for the investment casting process. Inter. Metalcast. 14, 432–441 (2020). https://doi.org/10.1007/s40962-019-00362-9

    Article  CAS  Google Scholar 

  13. J.E. Blander, S. Choi, S.R. Duddukuri, Fracture of fiber-reinforced cement composites: effects of fiber dispersion. Int. J. Fract. 154, 73–86 (2008)

    Article  Google Scholar 

  14. S.T. Kang, B.Y. Lee, J.K. Kim, Y.Y. Kim, The effect of fibre distribution characteristics on the flexural strength of steel fibre-reinforced ultra high strength concrete. Conster. Build. Mater. 25, 2450–2457 (2011)

    Article  Google Scholar 

  15. K. Lü, Z.H. Duan, X.D. Liu et al., Effect of dispersant on fiber-reinforced shell for investment casting. Inter. Metalcast. (2020). https://doi.org/10.1007/s40962-020-00409-2

    Article  Google Scholar 

  16. M.L. Cao, Y.Q. Mao, M. Khan, W. Si, S. Shen. Different testing methods for assessing the synthetic fiber distribution in cement-based composites. Constr. Build. Mater. 184, 128–142 (2018)

  17. M.G. Alberti, A. Enfedaque, J.C. Gálvez, V. Agrawal. Fibre distribution and orientation of macro-synthetic polyolefin fibre reinforced concrete elements. Constr. Build. Mater. 122, 505–517 (2016)

  18. Y. Li, X. Liu, K. Lü, X. Du, Preparation of fiber-reinforced shell by airflow placement fiber technology for investment casting. Inter. Metalcast. 13, 979–986 (2019). https://doi.org/10.1007/s40962-019-00323-2

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This project is supported by Inner Mongolia Science and Technology Plan, under the contracts No. 201502014, National Natural Science Foundation of China (Grant No. 51865042); the Natural Science Foundation of Inner Mongolia Autonomous Region, China (Grant No. 2019LH05026), Inner Mongolia University of Technology Foundation (Grant No. X201412).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiangdong Liu.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, Y., Liu, X., Lű, K. et al. Exploration on Preparation Process of High-Strength Fiber-Reinforced Shell for Investment Casting. Inter Metalcast 15, 692–699 (2021). https://doi.org/10.1007/s40962-020-00494-3

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40962-020-00494-3

Keywords

Navigation