1 Introduction

The tangential forces arising from the relative motion between wheel and rail are described as adhesion forces, which accelerate, brake, and guide the vehicle [1, 2]. These forces act in extremely small (around 1 cm2) wheel-rail contact areas, yet have a dramatic influence on wheel-rail contact mechanics and vehicle dynamics. Friction is the bond linking the tangential and normal forces at the wheel-rail interface [3, 4]. Modeling friction is a precondition for the wheel-rail adhesion calculation.

During the past few decades, several friction models have been developed and applied to wheel-rail adhesion calculations. The Coulomb model is the first and the most long-lived friction model used in wheel-rail adhesion calculation, dating back to Carter and Fromm’s two-dimensional contact theory in the 1920s [5, 6]. However, the history of the Coulomb model goes back centuries to Amontons’ and Coulomb’s work. In 1699, the French physicist Amontons [7] established a friction law experimentally. In the eighteenth century, after further research based on Amontons’ work, Coulomb [8] proposed a friction law. The main characteristic of Coulomb’s law is that the friction coefficient is constant, and does not change by varying factors such as speed, contact pressure and so on. With further research, a significant difference was found between the actual friction behavior and that described by Coulomb’s law. Several velocity-dependent friction models were subsequently developed to accurately describe the falling friction and to calculate the adhesion. Bochet [9] proposed an empirical equation with a rational function for the friction coefficient by using the test data from wheel-rail sliding experiments on the Lyon line. This rational model has since been widely used for the calculation of wheel-rail adhesion. Kragelski et al. [10] proposed a velocity-dependent friction model with exponential function which has excellent flexibility for defining the friction coefficient. Giménez et al. [11] established a linear relationship between the friction coefficient and the local sliding speed, which was integrated into the FASTSIM algorithm. Giménez’s model overcomes the limitation caused by using a constant friction coefficient and presents the falling friction approximately in a small speed range. Extensive research has been conducted on the modeling and application of friction. However, up to now, far too little attention has been paid to the review work on the friction model applied in the adhesion calculation. Comparative studies on different friction models carried out by Rovira et al. [12], Vollebregt et al. [13] and Meymand et al. [14] are far from satisfying this need.

The main aim of this paper is to combine and classify multiple sources and give a comprehensive overview of the existing friction models applied to the calculation of wheel-rail adhesion. Assuming a train traveling in a straight line, the effect of two-point contacts in testing is not considered in this review work. In the remainder of the paper, the critical role of friction in the calculation of wheel-rail adhesion is discussed. Four types of friction models (Coulomb model, linear model + Coulomb model, rational model and exponential model) which are commonly used for the calculation of wheel-rail adhesion are reviewed, in particular with regard to their structural characteristics and application state; using Polach’s model, the adhesion coefficients calculated from these four friction models are compared with the measurements. The challenges involved in developing better friction models to describe the wheel-rail friction behavior when considering more realistic factors such as the thermal effect and contaminants are also discussed. This review provides a reference for the selection of existing friction models and generates fresh insights into developing novel and practical friction models.

2 The Critical Role of Friction

Both theoretical and experimental studies have shown that there is not only an adhesion area with pure rolling motion in the contact area, but also a sliding area with a nonzero relative speed [3, 5, 15], as shown in Fig. 1. The rolling direction of the wheel is from left to right under braking conditions, and \(p_{s\tau }\) is the maximum possible normalized tangential stress. The actual tangential stress \(p_{\tau }\) in the contact area can be obtained from subtracting a semicircle \(p_{a\tau }\) from \(p_{s\tau }\) in the adhesion area [5].

Fig. 1
figure 1

Adhesion area and sliding area in the contact area [16]

Previous studies assumed that the tangential stress \(p_{\tau }\) and the normal stress \(p_{z}\) satisfied the local Coulomb friction law [17,18,19,20,21,22], as shown in Eq. (1). In the adhesion area of the contact area, the tangential stress \(p_{\tau }\) is not greater than the product of the friction coefficient \(f\) and the normal stress \(p_{z}\). In the sliding area, the tangential stress \(p_{\tau }\) is equal to the product of the friction coefficient \(f\) and the normal stress \(p_{z}\) [17, 19,20,21]. The total tangential forces exchanged between wheel and rail are calculated by integrating the tangential stress on the entire contact area. From Eq. (1), it can be seen that the friction coefficient directly determines the calculated results of the wheel-rail adhesion.

$$\begin{gathered} \left| {p_{\tau } } \right| \le f \cdot p_{z} , \left| {v_{\tau } } \right| = 0 \hfill \\ \left| {p_{\tau } } \right| = - f \cdot p_{z} \cdot \frac{{v_{\tau } }}{{\left| {v_{\tau } } \right|}}, \left| {v_{\tau } } \right| \ne 0 \hfill \\ \end{gathered},$$
(1)

where \(p_{\tau }\) and \(p_{z}\) are the tangential stress and normal stress, respectively, \(v_{\tau }\) is the relative sliding speed in tangential between the wheel and rail, and \(f\) is the friction coefficient.

3 Friction Models

3.1 The Coulomb Model

The expression of the Coulomb model can be written as follows:

$$f = c{ }sgn\left( v \right),$$
(2)

where \(f\) is the friction coefficient,\(c\) is a constant,\(sgn\left( { } \right)\) is the sign function, and\(v\) is the sliding speed.

In the Coulomb model, the friction coefficient is a constant. That is to say, there is no distinction between the static and kinetic friction coefficients. With such a simple structure, the Coulomb model has greatly facilitated the process of wheel-rail adhesion calculation. Therefore, the Coulomb model was widely used in early wheel-rail contact theories for calculating adhesion forces, including Carter’s [5] and Fromm’s [6] two-dimensional rolling contact theory, Vermeulen and Johnson’s [23] three-dimensional rolling contact theory, and Shen et al.’s [24] and Kalker’s [18, 25] previous studies. With the application of the finite element method (FEM) to the analysis of the wheel-rail contact problems, the Coulomb model is also commonly used to define the relationship between the wheel and rail [26,27,28,29,30,31,32,33]. The main reason for its preference is not accuracy, but simplicity.

After reaching its saturation value, the wheel-rail adhesion coefficient calculated by adopting the Coulomb model remains constant [1]. However, in actuality, it is found that the adhesion coefficient varies with the sliding speed [34,35,36,37,38,39,40,41,42,43]. Figure 2 shows the large difference between the calculated and measured adhesion coefficients.

Fig. 2
figure 2

Adhesion coefficient calculated by adopting the Coulomb model and tested by full-scale roller rig

The adhesion-creepage curve was measured by the authors on a full-scale wheel-rail roller rig at a speed of 200 km/h with an axle load of 13 t under wet conditions. The schematic of the full-scale wheel-rail roller rig is shown in Fig. 3, and the major parameters of the roller rig are listed in Table 1. The axle load was simulated by the weights on the simulated vehicle body. The inertia of the bogie was simulated by the flywheels connected to the rollers, which were driven by the motors. When the vehicle speed reached a preset value, braking force was applied on the wheel to produce a slip between the wheel and roller. It can be seen from the Fig. 2 that the measured adhesion-creepage curve decreases after reaching the peak value, while the calculated adhesion-creepage curve remains constant after reaching its saturation value. The reason for this difference is that the friction coefficient from the Coulomb model is constant and is unrelated to the sliding speed. Therefore, the Coulomb model with a constant friction coefficient is unreliable in the application of adhesion calculation.

Fig. 3
figure 3

Schematic of the full-scale wheel-rail roller rig [44]: a side view; b global view

Table 1 Parameters of the full-scale wheel-rail roller rig [44]

However, as the research moved along, it was found that the friction coefficient is not constant, but a velocity-dependent variable, which is quite different from the description of Coulomb’s law. Bochet [9] established the relationship between falling friction and sliding speed by using the test data from Poiree, who conducted experiments (with sliding speed up to 22 m/s) with a wheel sliding over a rail on the Lyon line. The falling friction between the wheel and rail has been verified on various friction testers in recent years. Pei [45] carried out a friction test on a wheel and rail sample on the tribology tester MHK-500. During the test, the rotating test rig, driven by the motor speed, was pressed on the static test block. The tested rotational speed was 100–200 r/min, which was equivalent to a wheel sliding speed of 1–20 km/h. The normal force was loaded by weights and levers. Weights of 300 kg and 400 kg were selected to simulate the heavy loads between wheel and rail. The test blocks were brand-new to avoid the influence of surface contamination, and sometimes the test process was stopped considering the effect of frictional heat. The results showed that the friction coefficient decreased with the increase in the sliding speed. After the speed increased to a certain value, the friction coefficient decreased more slowly. Deters and Poksch [46, 47] found that the traction coefficient decreased slightly when the circumferential speeds were increased while keeping the creep and the number of contacts constant by using a test roller. Chen [48] also found that the friction coefficient decreased with increasing speed by using a pendulum rig.

The decrease in the adhesion-creepage curve after saturation is caused by the decreasing friction observed by various experiments. Based on this point, in their subsequent studies, Kalker and Piotrowski [49] used a modified Coulomb model with dual friction coefficients to replace the classical Coulomb model. A static friction coefficient \(f_{stat}\) and a kinetic friction coefficient \(f_{kin}\) (\(f_{kin} < f_{stat}\)) were applied to the adhesion and sliding area in the contact area, respectively. This modified Coulomb model with dual friction coefficients was applied successively to the simplified theory FASTSIM algorithm and exact theory CONTACT program. The FASTSIM algorithm and CONTACT program have been used extensively in the wheel-rail contact field, and the latter is currently considered the “gold standard” for wheel-rail contact models. This modified Coulomb model with dual friction coefficients only partially explains the difference between the calculated and measured adhesion coefficients, as shown in Fig. 4. Therefore, more practical friction models need to be developed.

Fig. 4
figure 4

Calculated adhesion-creepage curves by using a modified Coulomb model (adapted from [45], \(f_{a}\): kinetic friction coefficient, \(f_{s}\): static friction coefficient)

3.2 The Linear Model + Coulomb Model

The variation in the friction coefficient with the sliding speed in the linear model can be described by a first-order equation, as expressed in Eq. (3). The negative slope of the function reflects the tendency for the friction coefficient to decrease with the sliding speed.

$$f = a - bv,$$
(3)

where \(f\) is the friction coefficient, \(a\) and \(b\) are the undetermined parameters, and \(v\) is the sliding speed.

From Eq. (3), it can be obtained that the friction coefficient decreases continuously with the increase in sliding speed. However, in the actual research, it is found that the drop rate of the friction coefficient gradually flattens with the increase in sliding speed [35, 50,51,52]. The constant negative slope determines that the linear model cannot accurately describe the variation in the friction coefficient over the entire speed range. Therefore, the linear model is generally used together with the Coulomb model in practical applications. The expression of the linear mode + Coulomb model is shown in Eq. (4). The linear model is adopted in the speed range during which the friction coefficient decreases rapidly, while the Coulomb model is used when the friction coefficient decreases slowly.

$$\begin{gathered} f = a - bv, v \le v_{c} \hfill \\ f = c,v > v_{c} \hfill \\ \end{gathered},$$
(4)

where \(f\) is the friction coefficient, a, \(b\) and \(c\) are the undetermined parameters, \(v\) is the sliding speed, and \(v_{c}\) is the characteristic speed.

From Eq. (4), it can be found that as \(v \to 0\),\(f \to {\text{a}}\), and the parameter \(a\) represent the static friction coefficient, as \(v \to \infty\),\(f \to c\), and the parameter \(c\) is related to the asymptote value of the friction coefficient. The main characteristic of this friction model is that it can describe the falling friction approximately to some extent.

Giménez et al. [11] established a linear relationship between the friction coefficient and the local sliding speed, which was integrated into the FASTSIM algorithm. Giménez’s model overcomes the limitation caused by the use of a constant friction coefficient in Karkle’s simplified theory; its expression is shown in Eq. (5).

$$\begin{gathered} f = f_{s} ,\left| v \right| = 0 \hfill \\ f = f_{s} - \frac{{f_{s} - f_{d} }}{{v_{c} }} \cdot \left| v \right|,0 \le \left| v \right| \le v_{c} \hfill \\ f = f_{d} ,\left| v \right| > v_{c} \hfill \\ \end{gathered},$$
(5)

where \(f\) is the friction coefficient,\(f_{s}\) is the static friction coefficient,\(f_{d}\) is the kinetic friction coefficient,\(v\) is the sliding speed, and\(v_{c}\) is the characteristic speed.

Compared with Eq. (4), it can be seen that \(a = f_{s} ,{ }b = \left( {f_{s} - f_{d} } \right)/v_{c}\) and \(c = f_{d}\). As shown in Fig. 5, the friction coefficient takes the maximum value that corresponds to the static friction coefficient \(f_{s}\) when the sliding speed is zero. As the sliding speed increases, the friction coefficient decreases in proportion to the speed until the dynamic friction coefficient \(f_{d}\) is reached for the characteristic \(v_{c}\) value. From this value, the dynamic value of the friction coefficient remains constant.

Fig. 5
figure 5

Giménez’s friction model

Giménez’s friction model is a typical linear model + Coulomb model, which is commonly used to linearize another complex friction model in order to reduce the calculation work of wheel-rail adhesion [12][52, 53]. However, this model can only describe the constant drop rate of the friction coefficient, which is not flexible enough for defining the friction coefficient. As such, it is seldom seen in practical applications.

3.3 The Rational Model

A rational function is suitable for describing a falling phenomenon. Thus, Bochet [9] developed a rational model to describe the wheel-rail friction coefficient. The general expression of the rational model can be seen in Eq. (6). From the equation, it can be found that as \(v \to 0\),\(f \to \left( {c + b/a} \right)\), which means that \(c + b/a\) reflects the static friction coefficient; as \(v \to \infty\),\(f \to c\), which means that the parameter \(c\) is related to the asymptote value of the friction coefficient.

$$f = c + \frac{b}{a + v},$$
(6)

where \(f\) is the friction coefficient, \(a\), \(b\) and \(c\) are the undetermined parameters, and\(v\) is the sliding speed.

The derivative of Eq. (6) with respect to \(v\) can be written as follows:

$$\frac{{{\text{d}}f}}{{{\text{d}}v}} = - \frac{b}{{\left( {a + v} \right)^{2} }}.$$
(7)

From Eq. (7), it can be found that the drop rate of the friction coefficient with the speed is nonlinear, which can be adjusted by the two parameters \({\text{a}}\) and \({\text{b}}\). By setting proper values of a and b, the variations in the measured friction curve are well fitted.

The rational model has three control parameters as well, which is the same as the linear model + Coulomb model. But the friction curve controlled by this model is more flexible than the latter, and the fitted curve is more consistent with the fact that the friction coefficient decreases with the increase in the sliding speed.

Bochet [9] used the test data from Poiree, who conducted his experiments (sliding speed of up to 22.0 \({\text{m}}/{\text{s}}\)) with a wheel sliding over a rail on the Lyon line, and obtained an empirical equation as follows:

$$f = \frac{{f_{s} }}{1 + 0.03v},$$
(8)

where \(f\) is the friction coefficient, \(v\) is the sliding speed and its unit is \({\text{m}}/{\text{s}}\), and \(f_{s}\) is the static friction coefficient which is related to the humidity of the rail. For the very dry rail, \(f_{s} = 0.31\); for the dry rail, \(f_{s} = 0.22\); and for the moist rail, \(f_{s} = 0.14\).

The relationship between the friction coefficient and the sliding speed in Bochet’s model is shown in Fig. 6. Since Bochet’s model is derived from the sliding experiments between the wheel and rail in the field, there is no doubt about its authenticity. Therefore, this rational equation has been used widely for modeling a wheel-rail friction curve [47, 54,55,56].

Fig. 6
figure 6

The relationship between the friction coefficient and the sliding speed in Bochet’s model

The friction curve can be fitted flexibly by using the rational model. However, the falling slope of the actual friction curve is not constant, but varies at different speeds. This means that a local error between the fitted and measured curves is generated in some speed range. One possible way to reduce the error was shown in the method used by Zhang et al. [58], and the expression of their model can be seen in Eq. (9). Here, the constant parameters a and b were replaced with variables \(f_{s} \left( v \right)\) and \(\alpha \left( v \right)\), respectively, which are related to the speed. The expressions of \(f_{s} \left( v \right)\) with respect to speed squared and piecewise linear function of \(\alpha \left( v \right)\) with respect to speed were obtained based on tests. More specific details can be found in Zhang et al. [58]. This approach has greatly enhanced the controllability of the model. By using this improved rational friction model to replace the constant friction coefficient used in FASTSIM, the adhesion coefficients under the water-contaminated condition with various speeds were obtained. The consistency between the numerical results and test results is quite good. The numerical results are highly consistent with the test results.

$$f = c + \frac{{f_{s} \left( v \right)}}{1 + \alpha \left( v \right)}$$
(9)

Other improved friction models with greater flexibility were developed by Kraft [59] and Fingberg [60] to reduce the error between fitted curves and measurements, as shown in Eq. (10). The improved rational model has five controlling parameters, which relate the friction coefficient to the sliding speed and speed squared. This greatly improves the accuracy of the fitted results, although it also adds significant computational work to wheel-rail adhesion. Xie et al. [53] used this falling friction coefficient in curve simulations for studying curve squeal noise. The friction model described by Eq. (10) was used to replace the original friction coefficient in FASTSIM, and the wheel-rail properties were then obtained. The comparison of creep forces using constant and falling friction coefficients is shown in Fig. 7. After the application by Xie et al., this improved rational model was also used by Croft et al. [61, 62] and Vollebregt et al. [13].

$$f = c + \frac{{b_{1} }}{{a_{1} + v}} + \frac{{b_{2} }}{{a_{2} + v^{2} }},$$
(10)

where \(f\) is the friction coefficient, \(a_{1} ,{ } a_{2} , b_{1} , b_{2}\) and \(c\) are the undetermined parameters, and \(v\) is the sliding speed.

Fig. 7
figure 7

Comparison of creep forces using constant and falling friction coefficients (adapted from [52], normal force 48000 N)

Since there are multiple factors affecting the friction coefficient, the undetermined parameters in the model and the friction coefficient obtained are different, even if the same equation is adopted. Table 2 presents a list of the rational models used in the calculation of wheel-rail adhesion. It can be seen that the rational models have widespread application.

Table 2 The rational models used for wheel-rail adhesion calculation

3.4 The Exponential Model

The general expression of the exponential model is shown in Eq. (11). It can be seen that as \(v \to 0\),\(f \to \left( {a + c} \right)\), which means that \(a + c\) reflects the static friction coefficient; as \(v \to \infty\),\(f \to c\), which means that the friction coefficient will tend to a stable value c as the speed goes to infinity. The derivative of Eq. (11) with respect to \(v\) can be seen in Eq. (12). From Eq. (12), it can be found that the drop rate of the friction coefficient with respect to speed is nonlinear, which can be adjusted by the two parameters \(a\) and \(b\).

A characteristic of the exponential equation is that if the exponential item is negative, the equation value decreases rapidly at first and then gradually approaches zero with the increase in the independent variable. This characteristic is suitable for describing the falling friction. Therefore, the exponential friction model has been widely used to calculate wheel-rail adhesion [63,64,65,66,67,68,69,70,71,72]. A comparison of the adhesion curves between the calculations with the exponential model and measurements with the locomotive is shown in Fig. 8. It can be observed that the consistency between the calculations and measurements is quite good.

$$f = ae^{ - bv} + c$$
(11)
$$\frac{df}{{dv}} = - abe^{ - bv},$$
(12)

where \(f\) is the friction coefficient, \(a\), \(b\) and \(c\) are the undetermined parameters, and \(v\) is the sliding speed.

Fig. 8
figure 8

Adhesion curves based on the measurements with the Bombardier locomotive 12X (adapted from [64])

In 1965, Savkoor [73] established the relationship between the friction coefficient and sliding speed with regard to the rubber tire and road, and its expression can be written as Eq. (13). In his doctoral dissertation [74], Savkoor presented a detailed explanation of this model. Compared with Eq. (11), Savkoor used a logarithm of the speed to replace the speed used in Eq. (11).

$$f = f_{0} + \left( {f_{m} - f_{0} } \right)e^{{ - h^{2} log^{2} \frac{v}{{v_{m} }}}},$$
(13)

where \(f\) is the friction coefficient, \(v\) is the sliding speed, \(f_{0}\) and \(f_{m}\) are the static friction coefficient and the peak friction coefficient, respectively, \(h\) is the undetermined parameter which is related to the given elastic contact body, and \(v_{m}\) is the speed corresponding to the peak friction coefficient and it is related to the temperature. This change in the exponential component results in a friction model with four controlling parameters. The combination of the exponential equation and logarithmic equation greatly enhanced the controllability of the friction coefficient. Savkoor’s exponential model is not only used for fitting the test results, but it also links its parameters to the physical quantities. In other words, the exponential model developed by Savkoor has physical meaning. After some modifications, Savkoor’s model was applied to the calculation of wheel-rail adhesion by Vollebregt [13, 75].

Because they can accurately describe the falling friction coefficient, exponential models are widely applied to wheel-rail adhesion calculations, as seen in Table 3.

Table 3 The exponential models used for wheel-rail adhesion calculation

4 Discussion

To compare the effects of different friction models, four types of friction models (Coulomb model, linear model + Coulomb model, rational model and exponential model) were adopted to calculate the adhesion coefficients. The calculated adhesion-creepage curves were compared with the measured curves. The latter were tested by the authors on a full-scale roller rig under wet conditions. The simulated axle load was 13 t, and the maximum test speed was 200 km/h. Polach’s model [63, 64] is a simplified version of FASTSIM, which is itself a simplified model of Kalker’s 3D exact theory. Though the accuracy of the former is lower because of simplification, it is much faster than the latter two [14]. Considering that it allows us to simulate various real wheel-rail contact conditions, especially water contamination, Polach’s model was adopted to calculate the adhesion-creepage curves. The expression of Polach’s model is shown in Eq. (14). The original friction model used in Polach’s model can be seen in Table 2. Here the original friction model was replaced by the models listed in Eqs. (16) and (17), respectively.

$$\mu = \frac{2f}{\pi }\left( {\frac{\varepsilon }{{1 + \varepsilon^{2} }} + {\text{arctan}}\varepsilon } \right)$$
(14)

with

$$\varepsilon = \frac{2}{3}\frac{{C\pi a^{2} b}}{Qf}s,$$
(15)

where \(\mu\) is the adhesion coefficient, \(f\) is the friction coefficient, \(\varepsilon\) is the gradient of the tangential stress in the area of adhesion, \(a\) and \(b\) are the half-axles of the contact ellipse, \(Q\) is the wheel load, and \(s\) is the total creep.

The unknown parameters of the friction models can be determined by the static friction coefficient, asymptotic value and one point on the adhesion-creep curve, as seen in Eqs. (16) and (17). Substituting Eqs. (16) and (17) into Eq. (14), the corresponding adhesion coefficients are obtained, which are plotted in Fig. 9.

Fig. 9
figure 9

Calculated and measured adhesion-creepage curves. a 190 km/h; b 200 km/h

For \(v\) = 190 km/h,

$$\begin{aligned} f_{\_C} &= 0.19 \hfill \\ f_{\_L} &= \max \left( {0.19 - 0.005v, 0.16} \right) \hfill \\ f_{\_R} &= \frac{0.19}{{1 + 0.03v}} \hfill \\ f_{\_E} &= 0.1 + 0.09e^{ - 0.06v} \hfill \\ \end{aligned}.$$
(16)

For \(v\) = 200 km/h,

$$\begin{aligned} f_{\_C} &= 0.2 \hfill \\ f_{\_L} &= \max \left( {0.2 - 0.02v, 0.1} \right) \hfill \\ f_{\_R} &= \frac{0.2}{{1 + 0.1v}} \hfill \\ f_{\_E} &= 0.1 + 0.1e^{ - 0.25v} \hfill \\ \end{aligned},$$
(17)

where \(f_{\_C} ,{ }f_{\_L} ,{ }f_{\_R}\) and \(f_{\_E}\) are the friction coefficient of the Coulomb model, linear model + Coulomb model, rational model and exponential model, respectively, \(v\) is the sliding speed and its unit is \({\text{m}}/{\text{s}}\).

The adhesion coefficient calculated using the Coulomb model remains constant after reaching its saturation value. This result is consistent with the conclusions obtained by previous studies, such as Carter [5] and Kalker [17]. The adhesion-creepage curve calculated by the linear model + Coulomb model falls linearly after reaching its peak value, until the creepage reaches the characteristic value. From this value, the adhesion coefficient remains constant. The adhesion-creepage curves calculated by the rational model and the exponential model have the best agreement with the measured adhesion curves. The adhesion-creepage curve of the rational model is slightly higher than that of the exponential model before the creepage reaches a certain value. In this case study, the characteristic creepage is about 12%. Over the creepage, the adhesion curve of the exponential model is higher than that of the rational model. In addition, the falling slope of the adhesion curves of the exponential model decreases with the increase in the creepage, and finally tends to zero. It can be inferred that the gap between the adhesion coefficients of the rational model and the exponential model continues to increase.

Comparing these four friction models, it can be seen that the rational model and the exponential model are superior for fitting the measured adhesion curves. There is little difference between their calculated adhesion coefficients in a certain creepage range. At the large creepage stage, the adhesion-creepage curve obtained by the exponential model falls more gradually, while that by the rational model has a relatively sharp decline. These two models can be chosen for application according to the variation in the actual adhesion curve.

However, an interesting phenomenon was observed in the tests, in that the adhesion-creepage curves do not always decrease monotonically after saturation, and sometimes have a secondary peak or increase continually after reaching the valley, as seen in Fig. 10. More details about the results can be seen in Zhou et al. [44]. Similar experimental phenomena are found in the work of Boiteux [76], Zhang et al. [58], Voltr et al. [67] and Bosso et al. [77, 78]. This phenomenon of increasing adhesion after saturation is indicated as adhesion recovery. The thermal effect due to the wheel-rail frictional heat and cleaning effect are considered the main reasons for the adhesion recovery [67, 77, 78]. Up to now, there has been no definite theory regarding adhesion recovery. The existing falling friction model is unable to describe these novel adhesion phenomena. Developing a novel and practical friction model to accurately describe the wheel-rail friction behavior is still an essential but challenging and significant task.

Fig. 10
figure 10

Adhesion recovery. a 120 km/h, axle load 7 t; b 150 km/h, axle load 7 t

5 Conclusion

The critical role of friction in the calculation of wheel-rail adhesion was discussed. Four types of friction models (Coulomb model, linear model + Coulomb model, rational model and exponential model) which are commonly used for the calculation of wheel-rail adhesion were reviewed, in particular with regard to their structural characteristics and application state. The adhesion coefficients calculated from these four friction models using Polach’s model were analyzed by comparison with the measured values.

  • The rational model and the exponential model are more flexible for defining the falling friction, and the adhesion coefficients calculated by these two models are highly consistent with the measured values.

  • The existing falling friction model is unable to describe the adhesion recovery phenomenon. Developing a novel and practical friction model to accurately describe wheel-rail friction behavior is still an essential but challenging and significant task.