Approach to increasing the quality of pressure-relieved gas drained from protected coal seam using surface borehole and its industrial application
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During mining of lower protective coal seam, a surface borehole can efficiently extract not only the pressure-relieved gas from the protected layer, but also the gas from the mining layer gob. If the distance between the borehole and gob is too large, the quantity of gas drained from the protected layer decreases substantially. To solve this problem, a mathematical model for extracting pressure-relieved gas from a protected coal seam using a surface borehole was established, based on the radial gas flow theory and law of conservation of energy. The key factors influencing the quantity of gas and the drainage flow network using a surface borehole were presented. The results show that the quantity of pressure-relieved gas drained from the protected layer can be significantly increased by increasing the flow resistance of the borehole bottom. Application of this method in the Wulan Coal Mine of the Shenhua Group significantly increased the flow of pure gas and the gas concentration (by factors of 1.8 and 2.0, respectively), thus demonstrating the remarkable effects of this method.
KeywordsSurface borehole Gas drainage Borehole bottom resistance Pressure-relieved gas
Mining a protective coal seam is the main way to achieve simultaneous extraction of coal and gas (Guo et al. 2001; Yuan 2004, 2006, 2007, 2009; Xie et al. 2014). In China, we usually drill through coal seams to extract the pressure-relieved gas from the protected layer. However, this approach has many serious defects, including the need for significant engineering, high-risk construction, and disturbance of production activities. The construction and operation of a surface borehole is not restricted by the underground space or the production configuration. A borehole can not only simultaneously extract gas from the protected layer and gob of the mining layer, but also has the advantage of achieving a large quantity of drainage and high gas concentration. It is therefore a highly efficient gas drainage technology, with good development prospects (Yuan 2009; Liu 2012). The gas quantity and concentration reach a peak rapidly in the early days of drainage via a surface borehole. As the working face advances, however, these values gradually decrease as the degree of development of bottom fractures increases. When the working face passes the borehole by about 150–200 m, the extent of connection between the borehole and gob improves and a lot of low concentration gas is extracted from the gob, correspondingly lessening the quantity of pressure-relieved gas. The capacity of the gas extraction pump is consequently wasted (Liu 2012). In addition, if the bottom of the surface borehole is improperly controlled during construction, a lot of gas from the gob is extracted, making it difficult to eliminate outbursts by extracting the pressure-relieved gas. To eliminate outbursts, effective measures must therefore be taken to improve the drainage of gas.
Many scholars have studied the principles of pressure relief during mining, changes in permeability of coal seams, and the scope of the pressure-relief area (Sun et al. 1996; Xu and Qian 2000; Tu et al. 2004; Esterhuizen and Karacan 2005; Whittlesa et al. 2006; Zhou and Jiao 2006; Sang et al. 2010). Zhou et al. (2010) studied the proportion of gas flow from each source with a surface borehole. When the gas flow resistance between the surface borehole and the gob decreased, a lot of low concentration gas from the gob was extracted by the borehole. The most commonly used measure to solve this problem is stopping the gas drainage of the borehole. There is no effective method of increasing the quantity of pressure-relieved gas drained from the protected layer. This paper therefore establishes a mathematical model for extracting gas from pressure-relieved coal seams using a surface borehole. By analyzing the factors affecting flow of the gas from the protected layer and the flow network used for gas drainage, a method of increasing the resistance of the borehole bottom is proposed to increase the quantity of gas drained from the protected layer. This method has been successfully applied in the Wulan Coal Mine of the Shenhua Group. This offers a new approach to increasing the drainage of pressure-relieved gas during extraction of the lower protective layer.
2 Mathematical model of extraction of pressure-relieved gas using a surface borehole
2.1 Parameters of the model
2.2 Construction of the model
3 Approaches to increasing the quantity of pressure-relieved gas drained from the protected layer
3.1 Quantity of pressure-relieved gas drained
In Eq. (6), the parameter Q 1 is related to d, R 1, h 1, k, α 1, λ 1, P m, R, P, b, and Q 0. P 0 is the local atmospheric pressure and is a constant under conditions where any change of temperature is ignored; the parameters d, R 1, and h 1 are characteristic parameters (all constants) of the protected layer, the surface borehole, and the coal bed geological conditions, respectively. When the working face pushes through the surface borehole from a greater distance (the late stage of gas drainage by the borehole) and the degree of fissure development in the protected layer is stable in the drainage area, the parameters α 1, λ 1, P m, and R can be considered constant over a short period of time. During the late stage of gas drainage by the borehole, Q 1 is therefore mainly determined by P, b, and Q 0.
According to Eq. (6), the value of Q 1 increases with increasing P and b, but decreases as Q 0 decreases. Therefore, to increase Q 1, measures must be taken to increase the values of P and b, and decrease the value of Q 0.
3.2 Analysis of the gas flow network
As shown in Fig. 2, sections bc and de are the gas flow paths in the protected layer and gob, respectively, and the values of the wind resistance R bc and R de do not change. Therefore, to increase the value of Q 1, we can only increase R ab and R bd .
When R ab increases, the value of Q 1/Q 2 remains unchanged because there are no changes in R bc and R de , thus leaving the value of b unchanged. If the value of R bd increases, then Q 2 decreases, which increases Q 1/Q 2, leading to an increase in b. Q 1 can be increased by increasing the value of b. Increasing R bd is therefore a better method of improving drainage of pressure-relieved gas, compared with that achieved by increasing R ab .
3.3 Increasing the resistance of the borehole bottom
Based on the above theoretical analysis, we can increase the wind resistance of the borehole bottom by throwing permeable materials (solid fragments, sandbags, etc.) into the borehole. The gas extraction conditions and the diameter of the borehole should first be used to determine the correct size and type of material to increase resistance. The prepared material is then thrown into the borehole. The stacked height of the material should be kept between 0.5 and 1 m. Finally, the pump extraction system is reconnected to continue extracting gas. If sandbags are used to increase the resistance, the use of large particle sizes of sand (diameter of 2–5 cm) is preferred.
4 Industrial application
4.1 Location of the test coal mine
4.2 Increasing the resistance of the borehole bottom
Analysis of Figs. 6 and 7 shows that the mixed gas flow fell slightly after implementing increased bottom resistance, but the pure gas flow and concentration increased by factors of 1.8 and 2.0, respectively. In addition, the pure gas extracted from the gob decreased because of the greater wind resistance of the borehole bottom, which increased removal of pressure-relieved gas from the protected layers. This method of increasing borehole resistance is therefore demonstrated to effectively increase the drainage of pressure-relieved gas.
Based on the theory of radial gas flow, a mathematical model for gas extraction from pressure-relieved coal seams with a surface borehole was established. This demonstrates that the quantity of pressure-relieved gas drained is related to the total flow of gas, its concentration, and the negative gas drainage pressure.
A flow network of gas drainage with a surface borehole was constructed, and the impact of changing the operating point of the gas extraction pump with the equivalent wind resistance of the borehole was studied. A method of increasing the resistance of the borehole bottom is proposed, which can increase the quantity of pressure-relieved gas drained from the protected layer.
The approach was subjected to industrial testing in the Wulan Coal Mine. The pure gas flow and concentration increased by factors of 1.8 and 2.0, respectively. These results show that increasing the resistance of the borehole bottom can significantly increase the quantity of pressure-relieved gas drained from a protective seam.
This research is supported by the State Key Laboratory for Coal Resources and Safe Mining, China University of Mining & Technology (SKLCRSM13KFB04), the National Science Found for Distinguished Young Scholars of China (51325403), project funded by the Priority Academic Development of Jiangsu Higher Education Institutions and the Fundamental Research Funds for the Central Universities (2014ZDPY03, 2014XT02).
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