Mechanochemically synthesized kalsilite based bioactive glass-ceramic composite for dental vaneering
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Kalsilite glass–ceramic composites have been prepared by a mechanochemical synthesis process for dental veneering application. The aim of the present study is to prepare bioactive kalsilite composite material for application in tissue attachment and sealing of the marginal gap between fixed prosthesis and tooth. Mechanochemical synthesis is used for the preparation of microfine kalsilite glass–ceramic. Low temperature frit and bioglass have been prepared using the traditional quench method. Thermal, microstructural and bioactive properties of the composite material have been examined. The feasibility of the kalsilite to be coated on the base commercial opaque as well as the bioactive behavior of the coated specimen has been confirmed. This study indicates that the prepared kalsilite-based composites show similar structural, morphological and bioactive behavior to that of commercial VITA VMK95 Dentin 1M2.
KeywordsMechanochemical synthesis Composite Glass–ceramics Coating Simulated body fluid Dental ceramic
Ceramic–metal restorations are a beauty of porcelain and strength of a metal substructure. Metal/ceramic alloys are being challenged by manufacturers of frequent low cost and exhibit superior physical properties (Mclean and Sced 1973; Kumar et al. 2014a, b). However, during the last few years, the technological parameters of dental ceramic alloys have been changed. Dental ceramic materials are bio-inert and unable to interacting with the surrounding tissues. Bioactive dental materials have been developed over the last decades (Chatzistavrou et al. 2010). According to Hench, bioactive glass produces a specific biological response at the interface of the material which results in the formation of a bond between the tissues and the material (Chatzistavrou et al. 2012; Hench and Paschall 1973). Ceramic materials are regularly used in dental restoration, which have specific properties such as similarity with natural tooth structure, wear resistance, high mechanical strength and durability in the oral environment. The main problems that occur with the patients are the secondary caries and cement dissolution, resulting in the marginal gap between existing tooth and restoration (Al-Noaman et al. 2013; Kokoti et al. 2001). This causes a bacterial attack leading to pulp irritation or necrosis and finally remove the prostheses (Kontonasaki et al. 2007). Alteration in this marginal gap leads to increase in the cell attachment and proliferation without affecting the physical–chemical and mechanical properties (Pitaru et al. 1988). It may decrease or eliminate cement dissolution and prevent the bacterial adhesion on the cement surface (Meijering et al. 1998). Chatzistavrou et al. described a successful synthesis of bioactive dental glass–ceramic composite using the sol–gel route. They have also reported the feasibility of developed material to be coated on the surface of dental ceramic substrates (Chatzistavrou et al. 2010). Furthermore, no work has been reported on the synthesis of kalsilite glass–ceramic using mechanochemical route and its formulation with bioglass to form a bioactive composite.
The present work has been carried out to introduce a successful synthesis of bioactive kalsilite glass–ceramic composite materials with required characteristics for dental applications, especially for porcelain fused to metal system (PFM) used for crown, bridges etc. In this work, bioactive glass and kalsilite-based porcelain were prepared using a traditional melt-quenching method and mechanochemical route, respectively (Kumar et al. 2014). This new composite material is expected to have good thermal, bioactive and mechanical properties.
Materials and methods
Preparation of kalsilite, bioglass and low temperature frit (LTF)
AR grade aluminum oxide, potassium carbonate, and silicon dioxide (Loba Chemie Pvt. Ltd., Mumbai, India) were weighed in a stoichiometric ratio of kalsilite. This mixture was ground for 6 h in a high-energy planetary ball mill and subsequently heat treated at 1000 °C as discussed in our previous work (Kumar et al. 2014). Commercial Bioglass® 45S5 was prepared on a lab scale using traditional melt-quenching in a platinum crucible at 1400 °C. The molten frit was quenched in deionized water, dried at 110 °C for 2 h and subsequently pulverized to pass a 350 BSS mesh. A similar process was adopted for the preparation of LTF (Kumar et al. 2014).
Formulation of kalsilite composite
Batch composition of composites
The bonding of CMP-1 and CMP-2 coating materials was analyzed on a substrate made of opaque (from VITA VMK 95 1M2 opaque Product no. B330212, VITA Zahnfabrik, Bad sackingen, Germany). The substrate powder was palletized in a similar manner by heating at 960 °C. Veneer material was prepared by mixing of both the composites (CMP-1 and CMP-2) in a modeling liquid with powder to liquid ratio of 0.3 to make a thick slurry. It is spread manually using a spatula on the substrates. These specimens were fired up to 960 °C using VITA VACUMAT 40T.
Phase identification and microstructural analysis
X-ray diffraction of the composite (before and after heat treatment) was carried out using a portable XRD (Rigaku, Japan) employing Cu Kα radiation with Ni filter operating at 30 mA and 40 kV. Diffraction peaks were analyzed using standard JCPDS file (PDF-2 database 2003). Micrographs of the fractured sample were recorded using scanning electron microscope (SEM) (INSPECT 50 FEI).
Coefficient of thermal expansion (CTE)
Coefficient of thermal expansion and the glass transition temperature (Tg) of the composite material were examined using a dilatometer (supplied by VB Ceramic Consultants, India). For CTE measurements, material was compacted into a rectangular bar (50 × 10 × 10 mm) using a uniaxial hydraulic press by applying a load of 200 MPa followed by heat treated up to 950 °C with heating rate 80 °C/min (according to manufacturer’s instructions).
Preparation of SBF
Simulated body fluid solution was prepared by dissolving analytical reagent grade NaCl, KCl, NaHCO3, MgCl2.6H2O, CaCl2 and KH2PO4 in double distilled water and buffered at pH 7.25 with tris (hydroxymethyl) aminomethane (TRIS) and 1 N HCl at 35–37 °C (Kokubo and Takadama 2006).
The formulated composites have been veneered on the surface of the substrate to study its bioactivity and surface morphology. Furthermore, the formation of hydroxyapatite (HAp) on the interface was also studied. HAp forming ability of the coated specimens was observed through immersion in simulated body fluid (SBF). For these testing’s, three specimens of dimensions 10 mm diameter and 2 mm thickness were prepared and immersed in SBF (40 ml) for 7 and 21 days. At the end of the selected time periods, samples were separated from the SBF solution, rinsed with distilled water and dried in an electrical oven for further analysis. SBF-treated samples were examined by SEM and FTIR to evaluate the possible formation of HAp layer on the material surface as a marker of the bioactive behavior.
Results and discussion
Coefficient of thermal expansion (CTE)
Bioactivity in SBF
The current work shows the successful mechanochemical synthesis of kalsilite-based composites for potential applications in dental restorations. The strong bonding of CMP-1 and CMP-2 to be applied as a coating on the substrate has been confirmed by SEM. Hydroxyapatite layer formation on the surface of the CMP-1 and CMP-2 has been observed using FTIR and SEM. These composite materials may be used for dental veneering application. These materials will be further characterized by ion leachability test in different acidic agent and wettability test in the future.
The authors gratefully acknowledge the financial support of DST [(TDT Division), Reference No. DST/SSTP/UP/197(G) 2012], Ministry of Science and Technology, New Delhi, India.
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