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Assessment of Sulfide Corrosion and Wear Behavior of HVOF-Sprayed Cr3C2–25NiCr Coating on 304 Stainless Steels in H2S Environment

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Abstract

To prevent corrosion or abrasion damage of equipment used in hydrogen sulfide (H2S) and sand conditions, high wear and corrosion-resistant coatings are needed. In this study, a cemented carbide Cr3C2–25NiCr coating was applied to 304 stainless steel substrate via high-velocity oxygen fuel thermal spraying to investigate its wear and corrosion resistance in an oil and gas field model environment. The coating exhibits high hardness (1062.4HV0.1) that is five times greater than the substrate and a 50% reduction in wear pit depth. The corrosion rate of the coating is 72% less than that of stainless steel (0.17 mm/y). These results suggest that Cr3C2–25NiCr coating has great potential for use in the oil and gas industry.

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Acknowledgements

The authors are very grateful to the Grants provided by the National Natural Science Foundation of China (Nos. 51471112 and 51611130204), Science and Technology Planning Project of Sichuan (Nos. 2019YFG0261, 2020YFG0095 and 2023YFG0248).

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Authors and Affiliations

  1. School of Mechanical Engineering, Sichuan University, 24 South Section 1, Ring Road No.1, Chengdu, 610065, Sichuan, People’s Republic of China

    Chenhao Huang, Jun Wang & Longyi Li

  2. Research Institute of Natural Gas Technology, PetroChina Southwest Oil and Gas Field Company, 610213, Chengdu, People’s Republic of China

    Jing Yan

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  1. Chenhao Huang
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Correspondence to Jun Wang.

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Huang, C., Wang, J., Yan, J. et al. Assessment of Sulfide Corrosion and Wear Behavior of HVOF-Sprayed Cr3C2–25NiCr Coating on 304 Stainless Steels in H2S Environment. Trans Indian Inst Met 76, 3219–3228 (2023). https://doi.org/10.1007/s12666-023-02986-2

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