Skip to main content
SpringerLink
Log in

Effect of Filler Wire Composition on Hot-Dip Galvanizing Performance of S355JR Structural Steel Joints

  • Original Article
  • Published:
Transactions of the Indian Institute of Metals Aims and scope Submit manuscript

Abstract

Hot-dip galvanizing performances of various filler metals were investigated in this study. S355JR grade structural steel plates were joined with four different filler wires in solid, flux-cored, and metal-cored forms in different chemical compositions, then cooled at ambient temperature. Later, specimens were subjected to a hot-dip galvanizing process. Coating metallography, soundness analysis, and microstructural characterizations were conducted by optical and scanning electron microscopes (SEM). The coating thicknesses of the specimens were also measured. The chemical composition of weld metal after galvanizing was analyzed by Energy-dispersive X-ray spectroscopy (EDS). The mechanical properties of the coatings were also interpreted by hardness tests. As a result of these examinations, it was determined that the galvanized coating properties of the samples joined with E70C-6M and ER70S-2 filler wires were comparably better.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  1. Lindström D, and OdnevallWallinder I, Environ Monit Assess 173 (2011) 139. https://doi.org/10.1007/s10661-010-1377-8

    Article  CAS  Google Scholar 

  2. Shreyas P, Panda B, and Vishwanatha A D, Mater Today Proc 19 (2019) 468. https://doi.org/10.1016/j.matpr.2019.07.637

    Article  CAS  Google Scholar 

  3. Shreyas P, Panda B, and Kumar R, Mater Today Proc 23 (2020) 600. https://doi.org/10.1016/j.matpr.2019.05.418

    Article  CAS  Google Scholar 

  4. Viespoli L M, Mutignani F, Remes H, and Berto F, Proc Struct Integr 13 (2018) 340. https://doi.org/10.1016/j.prostr.2018.12.057

    Article  Google Scholar 

  5. Mallik A and Char C, PES T&D, (2012) 1–6. https://doi.org/10.1109/TDC.2012.6281581

  6. Pokorny P, Kolisko J, Balik L, and Novak P, Metalurgija 55 (2016) 115.

    Google Scholar 

  7. Pokorný P, KOM Corros Mater Prot J 60 (2016) 91. https://doi.org/10.1515/kom-2016-0015

    Article  Google Scholar 

  8. Sirli S, Peetsalu P, Kulu P, Saarna M, and Mikli M, Proc Est Acad Sci 65 (2016) 159. https://doi.org/10.3176/proc.2016.2.11

    Article  Google Scholar 

  9. Che C, Lu J, Kong G, and Xu Q, Acta Metall Sin 22 (2009) 138. https://doi.org/10.1016/S1006-7191(08)60081-2

    Article  CAS  Google Scholar 

  10. Tang NY, Galvatech '04: 6th International Conference on Zinc and Zinc Alloy Coated Steel Sheet—Conference Proceedings, (2004) 683–690.

  11. Bondareva O S, and Melnikov A A, IOP Conf Ser Mater Sci Eng 156 (2016) 012015. https://doi.org/10.1088/1757-899X/156/1/012015

    Article  Google Scholar 

  12. Chen Y, Zhu Y, Peng H, Ya L, and Wang J, Surf Coat Technol 240 (2014) 63. https://doi.org/10.1016/j.surfcoat.2013.12.013

    Article  CAS  Google Scholar 

  13. Pelerin J, Hoffman J, and Leroy V, Metall 35 (1981) 870.

    CAS  Google Scholar 

  14. Gladman T, Holmes B, and Pickering F B, J Iron Steel Inst 211 (1973) 765.

    CAS  Google Scholar 

  15. EN ISO 10025–2, Hot rolled products of structural steels Part 2: Technical delivery conditions for non-alloy structural steels, (2005).

  16. Berto F, and Fergani O, Int J Fatigue 101 (2017) 439. https://doi.org/10.1016/j.ijfatigue.2016.11.024

    Article  CAS  Google Scholar 

  17. Berto F, Razavi S M J, Ayatollahi M R, and Mutignani F, Proc Struct Integr 3 (2017) 77. https://doi.org/10.1016/j.prostr.2017.04.011

    Article  Google Scholar 

  18. DiGiovanni C, Leijun L, Driver R, and Callele L, Eng Fail Anal 79 (2017) 1031. https://doi.org/10.1016/j.engfailanal.2017.06.021

    Article  Google Scholar 

  19. Azizieh M, Shoeibi R, Tahmasebi M, Mashtizadeh A, and Dezfuli M A G, Trans Indian Inst Met 72 (2019) 2375. https://doi.org/10.1007/s12666-019-01690-4

    Article  CAS  Google Scholar 

  20. Watson K B, and Cannon B G, Aust Weld J 47 (2002) 39.

    Google Scholar 

  21. ISO 9692–1 Welding and allied processes—Types of joint preparation—Part 1: Manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels, (2013).

  22. ISO 15614–1 Specification and qualification of welding procedures for metallic materials—Welding procedure test—Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys, (2017).

  23. ISO 14175 Welding consumables—Gases and gas mixtures for fusion welding and allied processes, (2008).

  24. Karakaş Ö, Kanca E, Göçer İ, Akün A, and Özdemir A, Affecting Factors on Gloss Value for Galvanized Cold Rolled Sheets, 3rd Iron and Steel Symposium (UDCS’17), (2017) 233–237 Karabuk, Turkey.

  25. ISO 2178 Non-magnetic coatings on magnetic substrates—measurement of coating thickness—Magnetic method, (2016).

  26. Jafarzadegan M, Feng A H, Saeid T, Shen J, and Assadi H, Mater Charact 74 (2012) 28. https://doi.org/10.1016/J.MATCHAR.2012.09.004

    Article  CAS  Google Scholar 

  27. Thewlis G, Mater Sci Technol 20 (2004) 143. https://doi.org/10.1179/026708304225010325

    Article  CAS  Google Scholar 

  28. Threadgill P L, Sci Technol Weld Join 12 (2007) 357. https://doi.org/10.1179/174329307X197629

    Article  Google Scholar 

  29. Evans DW, Next generation technology for corrosion protection in ground support, Proceedings of the 2014 Coal Operators’ Conference, (2014). Wollongong, Australia.

  30. Jędrzejczyk D, and Szatkowska E, Materials 14 (2021) 660. https://doi.org/10.3390/ma14030660

    Article  CAS  Google Scholar 

  31. Pokorný P, Cinert J, and Pala Z, Fe-Zn intermetallic phases prepared by diffusion annealing and spark-plasma sintering. Mater Tehnol 50 (2016) 253. https://doi.org/10.17222/mit.2014.309

    Article  CAS  Google Scholar 

  32. Delgado J A, Ambriz R R, Cuenca-Álvarez R, Alatorre N, and Curiel F F, Rev Metal 52 (2016) 068. https://doi.org/10.3989/revmetalm.068

    Article  CAS  Google Scholar 

  33. Meseguer-Valdenebro J L, Portolés A, and Martínez-Conesa E, Rev Metal 53 (2017) 103. https://doi.org/10.3989/revmetalm.103

    Article  CAS  Google Scholar 

  34. Meseguer-Valdenebro J L, Martínez-Conesa E, Serna J, and Portoles A, Therm Sci 20 (2016) 643. https://doi.org/10.2298/TSCI140503106M

    Article  Google Scholar 

  35. Meseguer-Valdenebro J L, Martínez-Conesa E, and Portoles A, Int J Adv Manuf Technol 120 (2022) 6515. https://doi.org/10.1007/s00170-022-09094-3

    Article  Google Scholar 

  36. Kainuma R, and Ishida K, ISIJ Int 47 (2007) 741. https://doi.org/10.2355/isijinternational.47.740

    Article  Google Scholar 

  37. Che C, Lu J, Kong G, Xu Q, and Chen J, Acta Metall Sin 19 (2006) 85. https://doi.org/10.1016/S1006-7191(06)60028-8

    Article  CAS  Google Scholar 

  38. Swain K, TDG Coating Hardness and Micrograph, Austpower Engineering, (2010).

Download references

Author information

Authors and Affiliations

  1. Department of Metallurgical and Materials Engineering, Faculty of Technology, Gazi University, Ankara, Turkey

    Uğur Arabacı & Uğur Özdemir

Authors
  1. Uğur Arabacı
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Uğur Özdemir
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Uğur Özdemir.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Arabacı, U., Özdemir, U. Effect of Filler Wire Composition on Hot-Dip Galvanizing Performance of S355JR Structural Steel Joints. Trans Indian Inst Met 76, 1583–1591 (2023). https://doi.org/10.1007/s12666-023-02878-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12666-023-02878-5

Keywords

Search

Navigation