Abstract
The influence of filler metals on the microstructure, mechanical properties, and corrosion behavior of AISI 316L welds was investigated. Pulsed current gas tungsten arc welding was employed to join the AISI 316L plates using two different fillers ER2553 and ERNiCr-3. Microstructures studies showed the presence of different forms of austenite on employing ER2553 filler and formation of migrated grain boundaries at the weld zone while using ERNiCr-3 filler. Tensile studies corroborated that the tensile strength was greater for the weldments employing ER2553 filler. Charpy V-notch studies ascertained that the impact toughness was greater for ER2553 weldments as compared to the parent metal. Potentiodynamic polarization curves clearly inferred that the weld zone of ER2553 exhibited better corrosion resistance among the various coupons tested. It was concluded from the study that ER2553 exhibited better mechanical and corrosion properties and could be adopted to achieve optimal properties compared to over-alloyed filler.
Similar content being viewed by others
References
J.N. Cordea, P.A. Kammar, and D.C. Martin, Causes of Fissuring in Nickel-Base and Stainless Steel Weld Metals, Weld J., 1964, 11, p 481s–491s
K.V.S. Ramana, T. Anita, S. Mandal, S. Kaliappan, H. Shaikh, and P.V. Sivaprasad, Effect of Different Environmental Parameters on Pitting Behavior of AISI, Type 316L Stainless Steel: Experimental Studies and Neural Network Modeling, Mater. Des., 2009, 30, p 3770–3775
I. Gowrisankar, A.K. Bhaduri, V. Seetharaman, D.D.N. Verma, and D.R.G. Achar, Effect of the Number of Passes on the Structure and Properties of Submerged Arc Welds of AISI, Type 316L Stainless Steel, Weld. Res. Suppl., 1987, 66, p 147–154
C.C. Silva, J.P. Farias, and H.B. de Sant’Ana, Evaluation of AISI, 316L stainless steel welded plates in heavy petroleum environment, Mater. Design, 2009, 30, p 1581–1587
I. Bhamji, M. Preussa, P.L. Threadgillb, R.J. Moata, A.C. Addisonc, and M.J. Peeld, Linear Friction Welding of AISI, 316L Stainless Steel, Mater. Sci. Eng. A, 2010, 528, p 680–690
H. Fredriks and L.J. van der Toorn, Hot Cracking in Austenitic Stainless Steel Weld Deposits, Brit. Weld J., 1968, 4, p 178–182
G. Madhusudhan Reddy, A.A. Gokhale, and K. Prasad Rao, Weld Microstructure Refinement in a 1441 Grade Aluminium-Lithium Alloy, J. Mater. Sci., 1997, 32(15), p 4117–4126
G. Madhusudhan Reddy, A.A. Gokhale, and K. Prasad Rao, Optimization of Pulse Frequency in Pulse Current Gas Tungsten Arc Welding of Al-Lithium Alloy Steels, J. Mater. Sci. Technol., 1998, 14, p 61–66
P.R. Vishnu, Modelling Microstructural Changes in Pulse Weldments, Weld. World, 1995, 35(4), p 214–222
C.-H. Lee and K.-H. Chang, Comparative Study on Girth Weld-Induced Residual Stresses Between Austenitic and Duplex Stainless Steel Pipe Welds, Appl. Therm. Eng., 2014, 63, p 140–150
A.A. Sadek, M. Abass, B. Zaghloul, A. Elrefaey, and M. Ushio, Investigation of Dissimilar Joints between Low Carbon Steel and Monel 400, Trans. JWRI., 2000, 29(1), p 21–28
H.T. Lee, S.L. Jeng, and T.Y. Kuo, The Microstructure and Fracture Behavior of the Dissimilar Alloy 690-SUS 304L Joint with Various Nb Addition, Metall. Mater. Trans. A, 2003, 34, p 1097–1105
K.D. Ramkumar, G. Thiruvengatam, S.P. Sudharsan, D. Mishra, N. Arivazhagan, and R. Sridhar, Characterization of Weld Strength and Impact Toughness in the Multi-pass Welding of Super-Duplex Stainless Steel UNS 32750, Mater. Design, 2014, 60, p 125–135
L. Garverick, Corrosion in the Petrochemical Industry, ASM International, Materials Park, 1994
Shaogang Wang, Qihui Ma, and Yan Li, Characterization of Microstructure, Mechanical Properties and Corrosion Resistance of Dissimilar Welded Joint Between 2205 Duplex Stainless Steel and 16MnR, Mater. Design, 2011, 32, p 831–837
X. Yuan, C.Y. Kang, and M.B. Kim, Microstructure and XRD Analysis of Brazing Joint for Duplex Stainless Steel Using a Ni-Si-B Filler Metal, Mater. Charact., 2009, 60(9), p 923–931
W. Jiang, Y. Luo, G. Zhang, W. Woo, and S.T. Tu, Experimental to Study the Effect of Multiple Weld-Repairs on Microstructure, Hardness and Residual Stress for a Stainless Steel Clad Plate, Mater. Design, 2013, 31, p 1052–1059
G.R. Mirshekari, E. Tavakoli, M. Atapour, and B. Sadeghian, Microstructure and Corrosion Behavior of Multipass Gas Tungsten Arc Welded 304L Stainless Steel, Mater. Design, 2014, 55, p 905–911
M. Sireesha, S.K. Albert, and S. Sundaresan, Influence of High-Temperature Exposure on the Microstructure and Mechanical Properties of Dissimilar Metal Welds Between Modified 9Cr-1Mo Steel and Alloy 800, Metall. Mater. Trans. A, 2005, 36A, p 1495–1506
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Devendranath Ramkumar, K., Maruthi Mohan Reddy, P., Raja Arjun, B. et al. Effect of Filler Metals on the Weldability and Mechanical Properties of Multi-pass PCGTA Weldments of AISI 316L. J. of Materi Eng and Perform 24, 1602–1613 (2015). https://doi.org/10.1007/s11665-015-1418-0
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-015-1418-0