Skip to main content
Log in

Investigation of Tribological Performance of Composite Nanodiamonds and Graphene Nanoplatelets-Reinforced Alumina Coatings at High Temperature

  • Original Paper
  • Published:
MAPAN Aims and scope Submit manuscript

Abstract

Multifaceted coatings are in high demand due to their remarkable tribological advantages and fortification from harsh environments. However, ceramics coatings perform well and offer excellent performance but are limited to high temperatures. In the present study, it is perceived that 0.1 wt% nanodiamonds and 1 wt% graphene nanoplatelets reinforced in Al2O3 offered improved wear-resisting properties at high temperatures from 300 to 500 °C. The measured relative density recorded was 94.45 ± 1.9, 95.45 ± 0.9, and 97.25 ± 1.9 for A-SD, AND-SD and ANDG-SD, respectively. The wear rate decrement on 10N, at 300 °C, of AND-SD was recorded at 50.12% and 74.50% in ANDG-SD. On 15N, at 400 °C, 48.35% for AND-SD and 64.31% for ANDG-SD were recorded. The highest wear rate reduction, i.e., 74.66%, was recorded in ANDG-SD at 500 °C. The COF value at an applied load of 10N at 300 °C was 0.49, 0.46, and 0.30 for A-SD, AND-SD, and ANDG-SD, respectively. At an applied load of 15N, at 400 °C, it was 0.51 for A-SD, 0.42 for AND-SD, and 0.29 for ANDG-SD. At an applied load of 20N, at 500 °C, 0.54 for A-SD, 0.40 for ANDG-SD, and 0.24 for ANDG-SD were recorded. The maximum decrement in COF value was observed at an applied load of 20N, at 500 °C, due to GNP’s self-lubricating properties, which have the exceptional caliber to enhance wear resistance. Through this study, it has been supposed that developed hybrid coatings could be a robust path for developing coatings at high working temperatures.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

References

  1. K. Holmberg and A. Erdemir, Influence of tribology on global energy consumption, costs and emissions, Friction, 5(3) (2017) 263–284. https://doi.org/10.1007/s40544-017-0183-5.

    Article  Google Scholar 

  2. S. Bhowmick, A. Banerji, M.J. Lukitsch and A.T. Alpas, The high temperature tribological behavior of Si, O containing hydrogenated diamond-like carbon (a-C:H/a-Si:O) coating against an aluminum alloy, Wear, 330–331 (2015) 261–271. https://doi.org/10.1016/j.wear.2015.01.072.

    Article  Google Scholar 

  3. V. Sharma, “Tremendous evolution and transformation in the automobile industry,” The Times of India, 2022, [Online]. Available: https://timesofindia.indiatimes.com/blogs/voices/tremendous-evolution-and-transformation-in-the-automobile-industry/, Accessed on 18/8/2023

  4. A. H. Bonnett, Cause and analysis of bearing failures in electrical motors, (1992). pp. 87–95. https://doi.org/10.1109/PCICON.1992.229322.

  5. R. Kumar, K.K. Pandey, A. Islam and A.K. Keshri, Graphene nanoplatelets: a promising corrosion inhibitor and toughening inclusion in plasma sprayed cerium oxide coating, J. Alloys Compd. (2019). https://doi.org/10.1016/j.jallcom.2019.151819.

    Article  Google Scholar 

  6. F. He, G. Xie and J. Luo, Electrical bearing failures in electric vehicles, Friction, 8(1) (2020) 4–28. https://doi.org/10.1007/s40544-019-0356-5.

    Article  Google Scholar 

  7. A.K. Keshri and A. Agarwal, Wear behavior of plasma-sprayed carbon nanotube-reinforced aluminum oxide coating in marine and high-temperature environments, J. Therm. Spray Technol., 20(6) (2011) 1217–1230. https://doi.org/10.1007/s11666-011-9669-2.

    Article  ADS  Google Scholar 

  8. D. Franco, H. Ageorges, E. López and F. Vargas, Tribological performance at high temperatures of alumina coatings applied by plasma spraying process onto a refractory material, Surf. Coat. Technol., 371 (2019) 276–286. https://doi.org/10.1016/j.surfcoat.2019.04.058.

    Article  Google Scholar 

  9. K. Ghosh, S. Goswami, P. Roy and N. Mandal, High temperature tribological performance of molybdenum reinforced zirconia toughened alumina composites prepared by pressure-less sintering, Ceram. Int., 48(19) (2022) 28013–28022. https://doi.org/10.1016/j.ceramint.2022.06.106.

    Article  Google Scholar 

  10. B. Mukherjee, O.S. Asiq Rahman, A. Islam, M. Sribalaji and A.K. Keshri, Plasma sprayed carbon nanotube and graphene nanoplatelets reinforced alumina hybrid composite coating with outstanding toughness, J. Alloys Compd., 727 (2017) 658–670. https://doi.org/10.1016/j.jallcom.2017.08.160.

    Article  Google Scholar 

  11. K.K. Pandey, R.K. Singh, O.A. Rahman, S. Choudhary, R. Verma and A.K. Keshri, Insulator-conductor transition in carbon nanotube and graphene nanoplatelates reinforced plasma sprayed alumina single splat: experimental evidence by conductive atomic force microscopy, Ceram. Int., 46(15) (2020) 24557–24563. https://doi.org/10.1016/j.ceramint.2020.06.243.

    Article  Google Scholar 

  12. M. Gell, E.H. Jordan, Y.H. Sohn, D. Goberman, L. Shaw and T.D. Xiao, Development-and-implementation-of-plasma-sprayed-nanostructured-ceramic-coatings, Surf. Coat. Technol., 147 (2001) 48–54.

    Article  Google Scholar 

  13. A. Rico, P. Poza and J. Rodríguez, High temperature tribological behavior of nanostructured and conventional plasma sprayed alumina-titania coatings, Vacuum, 88(1) (2013) 149–154. https://doi.org/10.1016/j.vacuum.2012.01.008.

    Article  ADS  Google Scholar 

  14. X. Lin, Y. Zeng, C. Ding and P. Zhang, Tribological behaviour of nanostructured Al2O3–3 wt% TiO2 coating against steel in dry sliding, Tribol. Lett., 17(1) (2004) 19–26. https://doi.org/10.1023/B:TRIL.0000017414.32058.f7.

    Article  Google Scholar 

  15. X. Dong, S. Jahanmir and S.M. Hsu, Tribological characteristics of α-alumina at elevated temperatures, Intern. Med. J., 38(4) (2019) 243–248.

    Google Scholar 

  16. J.H. Ouyang and S. Sasaki, Tribological characteristics of low-pressure plasma-sprayed Al2O3 coating from room temperature to 800 °C, Tribol. Int., 38(1) (2005) 49–57. https://doi.org/10.1016/j.triboint.2004.06.004.

    Article  Google Scholar 

  17. Q. He, A. Li, Y. Guo, S. Liu, Y. Zhang and L. Kong, Tribological properties of nanometer cerium oxide as additives in lithium grease, J. Rare Earths, 36(2) (2018) 209–214. https://doi.org/10.1016/j.jre.2017.09.004.

    Article  Google Scholar 

  18. S.K. Tiwari, R.K. Mishra, S.K. Ha and A. Huczko, Evolution of graphene oxide and graphene: from imagination to industrialization, ChemNanoMat (2018). https://doi.org/10.1002/cnma.201800089.

    Article  Google Scholar 

  19. V.S. Saji, Review of rare-earth-based conversion coatings for magnesium and its alloys, J. Mater. Res. Technol., 8(5) (2019) 5012–5035. https://doi.org/10.1016/j.jmrt.2019.08.013.

    Article  Google Scholar 

  20. A. Chih, A. Ansón-Casaos and J.A. Puértolas, Frictional and mechanical behaviour of graphene/UHMWPE composite coatings, Tribol. Int., 116 (2017) 295–302. https://doi.org/10.1016/j.triboint.2017.07.027.

    Article  Google Scholar 

  21. M. Tabandeh-Khorshid, E. Omrani, P.L. Menezes and P.K. Rohatgi, Tribological performance of self-lubricating aluminum matrix nanocomposites: role of graphene nanoplatelets, Eng. Sci. Technol. an Int. J., 19(1) (2016) 463–469. https://doi.org/10.1016/j.jestch.2015.09.005.

    Article  Google Scholar 

  22. F. Gutiérrez-Mora, A. Morales-Rodríguez, A. Gallardo-López and R. Poyato, Tribological behavior of graphene nanoplatelet reinforced 3YTZP composites, J. Eur. Ceram. Soc., 39(4) (2019) 1381–1388. https://doi.org/10.1016/j.jeurceramsoc.2018.11.005.

    Article  Google Scholar 

  23. S.C. Jambagi, S. Kar, P. Brodard and P.P. Bandyopadhyay, Characteristics of plasma sprayed coatings produced from carbon nanotube doped ceramic powder feedstock, Mater. Des., 112 (2016) 392–401. https://doi.org/10.1016/j.matdes.2016.09.095.

    Article  Google Scholar 

  24. K. Balani, S.R. Bakshi, Y. Chen, T. Laha and A. Agarwal, Role of powder treatment and carbon nanotube dispersion in the fracture toughening of plasma-sprayed aluminum oxide–carbon nanotube nanocomposite, J. Nanosci. Nanotechnol., 7(10) (2007) 3553–3562. https://doi.org/10.1166/jnn.2007.851.

    Article  Google Scholar 

  25. H. Zhang, J. Zeng, J. Yuan, P. Liang, X. Zhou, S. Chen, S. Duo, S. Dong, J. Jiang, L. Deng and X. Cao, Spray power-governed microstructure and composition, and their effects on properties of lanthanum-cerium-tantalum-oxide thermal barrier coating, Ceram. Int., 46(11) (2020) 18114–18122.

    Article  Google Scholar 

  26. D.J. Woo, F.C. Heer, L.N. Brewer, J.P. Hooper and S. Osswald, Synthesis of nanodiamond-reinforced aluminum metal matrix composites using cold-spray deposition, Carbon N. Y., 86 (2015) 15–25. https://doi.org/10.1016/j.carbon.2015.01.010.

    Article  Google Scholar 

  27. A. Loganathan, S. Rengifo, A.F. Hernandez, C. Zhang and A. Agarwal, Effect of nanodiamond reinforcement and heat-treatment on microstructure, mechanical and tribological properties of cold sprayed aluminum coating, Surf. Coat. Technol., 412(March) (2021) 127037. https://doi.org/10.1016/j.surfcoat.2021.127037.

    Article  Google Scholar 

  28. S.Y. Liu, Y. Wang, C. Zhou and Z.Y. Pan, Mechanical properties and tribological behavior of alumina/zirconia composites modified with SiC and plasma treatment, Wear, 332–333(June) (2015) 885–890. https://doi.org/10.1016/j.wear.2015.01.036.

    Article  Google Scholar 

  29. Y. Feng and J. Fang, “Tribology International Mechanical and tribological properties of plasma sprayed graphene nanosheets / Al2O3 + 13 wt% TiO2 composite coating, Tribol. Int. (2020). https://doi.org/10.1016/j.triboint.2020.106233.

    Article  Google Scholar 

  30. L. He, Y.F. Tan, H. Tan, C.H. Zhou and L. Gao, Tribological properties of nanostructured Al2O3–40%TiO2 multiphase ceramic particles reinforced Ni-based alloy composite coatings, Trans. Nonferrous Met. Soc. China (English Ed.), 23(9) (2013) 2618–2627. https://doi.org/10.1016/S1003-6326(13)62776-4.

    Article  Google Scholar 

  31. P.D. Srivyas and M.S. Charoo, Effect of load on the tribological behavior of self-lubricating hybrid aluminum composite under dry sliding conditions, Mater. Res. Express (2019). https://doi.org/10.1088/2053-1591/ab559c.

    Article  Google Scholar 

  32. C. Satish, K.V. Kumar, S. Prasad, P.S. Kiran, O.A. Rahman, P. Singh, S. Indupuri, R. Shrivastava, S.M. Pandey and A.K. Keshri, Effect of Al2O3 and MoS2 reinforcement on microstructure, mechanical, and wear properties of plasma sprayed aluminium hybrid composite coating, Mater. Today Commun. (2023). https://doi.org/10.1016/j.mtcomm.2023.106640.

    Article  Google Scholar 

  33. S. Chourasia, Q. Murtaza and S. Agrawal, Integration of nanodiamonds and graphene in plasma-sprayed Al2O3 matrix for enhancing the tribological properties, J. Mater. Eng. Perform. (2023). https://doi.org/10.1007/s11665-023-08448-6.

    Article  Google Scholar 

  34. J. Verma, L. Nagdeve and H. Kumar, Tribological investigations into pin-on-disc tribometer under dry sliding conditions at various temperature ranges, Proc. Inst. Mech. Eng. Part E: J. Process Mech. Eng., 236(1) (2022) 178–186. https://doi.org/10.1177/09544089211042954.

    Article  Google Scholar 

  35. “Impact of Electric Vehicle Bearings on EV Efficiency”, [Online]. Available: https://blog.bisresearch.com/impact-of-electric-vehicle-bearings-on-ev-efficiency. Accessed 24 Dec 2023

  36. D.K. Shukla, B. Mukherjee, A. Islam and A.K. Keshri, Peculiar high temperature tribological behaviour of plasma sprayed graphene nanoplatelets reinforced cerium oxide coatings, Ceram. Int., 47(12) (2021) 17809–17812. https://doi.org/10.1016/j.ceramint.2021.03.096.

    Article  Google Scholar 

  37. S. Priyadershini, O.S.A. Rahman, K.K. Pandey and A.K. Keshri, Remarkable improvement in tribological behavior of plasma sprayed carbon nanotube and graphene nanoplatelates hybrid reinforced alumina nanocomposite coating, Ceram. Int., 45(5) (2019) 5768–5778. https://doi.org/10.1016/j.ceramint.2018.12.043.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shubhangi Chourasia.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chourasia, S., Murtaza, Q. & Agrawal, S. Investigation of Tribological Performance of Composite Nanodiamonds and Graphene Nanoplatelets-Reinforced Alumina Coatings at High Temperature. MAPAN (2024). https://doi.org/10.1007/s12647-024-00744-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s12647-024-00744-3

Keywords

Navigation