Abstract
The present investigation pertains to synthesize aluminium bronze silicon carbide composite by powder metallurgy route. Three various weight percentages of silicon carbide (0, 2, 4 & 6) were reinforced with aluminium bronze matrix (Cu-20 %Al-4 %Ni). This compact was heated at two different temperatures such as 650 and 750 °C using tubular furnace. The effect of silicon carbide on density, sinterability, compression test and hardness test was analyzed. The scanning electron microscope and energy dispersive spectroscopy were used to confirm the presence of alloying elements. The results showed that the sinterability and density were reduced with an increase in silicon carbide content. There was significant improvement in densification of composites sintered at 750 °C relative to composites sintered at 650 °C. The maximum percentage of increase in density was 7.34 %, which was noticed for 4 % SiC reinforced aluminium bronze sintered at 750 °C. Aluminium bronze- 4 % SiC composite (750 °C) sintered exhibited maximum hardness of 32HRC. Among the composites sintered at 750 °C, 6 % SiC reinforced possesses lowest sinterability of 0.44.The composite reinforced with 6 %SiC exhibited lowest compressive strength among other composites. The 4 wt% SiC reinforced composites sintered at 750 °C has highest corrosion resistance.There was significant improvement in densification of composites sintered at 750 °C relative to composites sintered at 650 °C. The maximum percentage of increase in density was 7.34 %, which was noticed for 4 % SiC reinforced aluminium bronze sintered at 750 °C. Aluminium bronze- 4 % SiC composite (750 °C) sintered exhibited maximum hardness of 32HRC. Among the composites sintered at 750 °C, 6 % SiC reinforced possesses lowest sinterability of 0.44.The composite reinforced with 6 %SiC exhibited lowest compressive strength among other composites. The 4 wt% SiC reinforced composites sintered at 750 °C has highest corrosion resistance.
Similar content being viewed by others
Data Availability
Data sharing not applicable.
References
Seo Y, Kang C (1999) Effects of hot extrusion through a curved die on the mechanical properties of SiCp/Al composites fabricated by melt-stirring. Combust Sci Technol 59(5):643–654. https://doi.org/10.1016/s0266-3538(98)00123-7
Xu Y, Chung DDL (1998) Low-volume-fraction particulate preforms for making metal-matrix composites by liquid metal infiltration. J Mater Sci 33:4707–4709. https://doi.org/10.1023/A:1004480819365
Seo YH, Kang CG (1995) The effect of applied pressure on particle-dispersion characteristics and mechanical properties in melt-stirring squeeze-cast SiCp/Al composites. J Mater Process Technol 55(3–4):370–379. https://doi.org/10.1016/0924-0136(95)02033-0
Izadi H, Nolting A, Munro C, Bishop D, Plucknett K, Gerlich A (2013) Friction stir processing of Al/SiC composites fabricated by powder metallurgy. J Mater Process Technol 213(11):1900–1907. https://doi.org/10.1016/j.jmatprotec.2013.05.012
Cavdar U, Atik E, Akgul MB (2014) Magnetic-thermal analysis and rapid consolidation of FE–3 wt.% CU powder metal compacts sintered by medium-frequency induction-heated system. Powder Metall Met Ceram 53(3–4):191–198. https://doi.org/10.1007/s11106-014-9603-5
Varol T, Canakci A, Yalcin ED (2016) Fabrication of NanoSiC-Reinforced Al2024 matrix composites by a novel production method. Arab J Sci Eng 42(5):1751–1764. https://doi.org/10.1007/s13369-016-2295-z
Mandal A, Murty B, Chakraborty M (2009) Wear behaviour of near eutectic Al–Si alloy reinforced with in-situ TiB2 particles. Mater Sci Eng A 506(1–2):27–33. https://doi.org/10.1016/j.msea.2008.11.007
Ye D, Li J, Jiang W, Su J, Zhao K (2012) Effect of Cu addition on microstructure and mechanical properties of 15 %Cr super martensitic stainless steel. Mater Des 41:16–22. https://doi.org/10.1016/j.matdes.2012.04.036
León-Patiño C, Braulio-Sánchez M, Aguilar-Reyes E, Bedolla-Becerril E (2019) Microstructure, mechanical and thermal properties of Ni matrix composites reinforced with high-volume TiC. J Alloy Compd 792:1102–1111. https://doi.org/10.1016/j.jallcom.2019.04.132
Takaki S, Fujioka M, Aihara S, Nagataki Y, Yamashita T, Sano N, Adachi Y, Nomura M, Yaguchi H (2004) Effect of copper on tensile properties and grain-refinement of steel and its relation to precipitation behavior. Mater Trans 45(7):2239–2244. https://doi.org/10.2320/matertrans.45.2239
Lowhaphandu P, Lewandowski JJ (1999) Fatigue and fracture of porous steels and Cu-infiltrated porous steels. Metall Mater Trans A 30(2):325–334. https://doi.org/10.1007/s11661-999-0321-4
Ragab K, Abdel-Karim R, Farag S, El-Raghy S, Ahmed H (2010) Influence of SiC, SiO2 and graphite on corrosive wear of bronze composites subjected to acid rain. Tribol Int 43(3):594–601. https://doi.org/10.1016/j.triboint.2009.09.008
AbuShanab WS, Moustafa EB, Ghandourah E, Taha MA (2020) Effect of graphene nanoparticles on the physical and mechanical properties of the Al2024-graphene nanocomposites fabricated by powder metallurgy. Results Phys 19:103343. https://doi.org/10.1016/j.rinp.2020.103343
Öztürk S, Sünbül SE, Metoğlu A, İÇİN K (2020) Improvement of microstructure, tribology and corrosion characteristics of nickel-aluminum bronze by P/M method. Tribol Int 151:106519. https://doi.org/10.1016/j.triboint.2020.106519
Alias J (2020) Role of aluminium on the microstructure and corrosion behaviour of magnesium prepared by powder metallurgy method. Int J Automot Mech Eng 17(3):8206–8213. https://doi.org/10.15282/ijame.17.3.2020.14.0618
Veerappan G, Ravichandran M, Meignanamoorthy M, Mohanavel V (2020) Characterization and properties of silicon carbide reinforced Ni-10Co-5Cr (Superalloy) matrix composite produced via powder metallurgy route. Silicon 13(4):973–984. https://doi.org/10.1007/s12633-020-00455-9
Cipolloni G, Pellizzari M, Molinari A, Hebda M, Zadra M (2015) Contamination during the high-energy milling of atomized copper powder and its effects on spark plasma sintering. Powder Technol 275:51–59. https://doi.org/10.1016/j.powtec.2015.01.063
Gopinath S, Prince M, Raghav GR (2020) Enhancing the mechanical, wear and corrosion behaviour of stir casted aluminium 6061 hybrid composites through the incorporation of boron nitride and aluminium oxide particles. Mater Res Express 7(1):016582. https://doi.org/10.1088/2053-1591/ab6c1d
Muthukrishnan D, Balaji A, Raghav G (2018) Effect of Nano-TiO2 particles on wear and corrosion behaviour of AA6063 surface composite fabricated by friction stir processing. Metallofiz Noveishie Tekhnol 40(3):397–409. https://doi.org/10.15407/mfint.40.03.0397
Raghav G, Balaji A, Muthukrishnan D, Sruthi V (2018) Preparation of Co–Gr nanocomposites and analysis of their tribological and corrosion characteristics. Metallofiz Noveishie Tekhnol 40(7):979–992. https://doi.org/10.15407/mfint.40.07.0979
Rathod S, Sharma M, Modi OP, Khare AK, Prasad BK (2013) Effect of aluminium addition on densification behaviour and microstructural features of P/M processed Cu–TiC composites. Int J Mater Res 104(7):666–674. https://doi.org/10.3139/146.110911
Ahlatci H, Koçer T, Candan E, Çimenoğlu H (2006) Wear behaviour of Al/(Al2O3p + SiCp) hybrid composites. Tribol Int 39(3):213–220. https://doi.org/10.1016/j.triboint.2005.01.029
Rahimian M, Parvin N, Ehsani N (2011) The effect of production parameters on microstructure and wear resistance of powder metallurgy Al–Al2O3 composite. Mater Des 32(2):1031–1038. https://doi.org/10.1016/j.matdes.2010.07.016
Varol T, Canakci A (2017) An investigation on wear behavior of Cu-graphite nanocomposites prepared by flake powder metallurgy. Ind Lubr Tribol 69(1):8–14. https://doi.org/10.1108/ilt-11-2015-0187
Tjong S, Lau K (1999) Properties and abrasive wear of TiB 2 /Al-4 %Cu composites produced by hot isostatic pressing. Combust Sci Technol 59(13):2005–2013. https://doi.org/10.1016/s0266-3538(99)00056-1
Abdizadeh H, Ashuri M, Moghadam PT, Nouribahadory A, Baharvandi HR (2011) Improvement in physical and mechanical properties of aluminum/zircon composites fabricated by powder metallurgy method. Mater Des 32(8–9):4417–4423. https://doi.org/10.1016/j.matdes.2011.03.071
Elomari S, Skibo M, Sundarrajan A, Richards H (1998) Thermal expansion behavior of particulate metal-matrix composites. Compos Sci Technol 58(3–4):369–376. https://doi.org/10.1016/s0266-3538(97)00124-3
Hong S, Kao P (1989) SiC-reinforced aluminium composite made by resistance sintering of mechanically alloyed powders. Mater Sci Eng A 119:153–159. https://doi.org/10.1016/0921-5093(89)90534-0
Liu M, Li C, Liu L, Ye Y, Dastan D, Garmestani H (2019) Inhibition of stress corrosion cracking in 304 stainless steel through titanium ion implantation. Mater Sci Technol 36(3):284–292. https://doi.org/10.1080/02670836.2019.1704527
Tonpe S, Kamachi Mudali U (2016) Effect of thermomechanical process on microstructural evolution, mechanical and corrosion properties of zircaloy-4 tubes of mock-up dissolver vessel. Mater Manuf Process 32(1):27–33. https://doi.org/10.1080/10426914.2015.1090589
Liu X, Yin M, Zhang S, Wei H, Liu B, Du H, Hou L, Wei Y (2018) Corrosion Behavior of the As-cast and As-solid solution Mg-Al-Ge alloy. Materials 11(10):1812. https://doi.org/10.3390/ma11101812
de Vito E, Marcus P (1992) XPS study of passive films formed on molybdenum-implanted austenitic stainless steels. Surf Interface Anal 19(1–12):403–408. https://doi.org/10.1002/sia.740190175
Acknowledgements
Authors sincerely thanks to Mount Zion College of Engineering and Technology, Pudukkottai, Tamilnadu, India for providing the facilities for this research work.
Author information
Authors and Affiliations
Contributions
L.Mamundi Azaath: conceptualization, Methodology U.Natarajan: Supervision, G.Veerappan: Data manipulation, M.Ravichandran: review and editing, S.Marichamy- review and editing.
Corresponding author
Ethics declarations
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
Conflict of Interest
The authors have no conflicts of interest to declare that are relevant to the content of this article.
The author declare that he has no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. The authors declare that there is no conflict of interest.
Consent to Participate
Not applicable.
Consent for Publication
Yes granted.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Azaath, L.M., Natarajan, U., Veerappan, G. et al. Experimental Investigations on the Mechanical Properties, Microstructure and Corrosion Effect of Cu-20Al-4Ni/SiC Composites Synthesized Using Powder metallurgy Route. Silicon 14, 5993–6002 (2022). https://doi.org/10.1007/s12633-021-01363-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12633-021-01363-2