Skip to main content

Advertisement

Log in

Tribological Behavior of Magnesium Hybrid Composite: Effect of Amorphous Silica-Solid Waste Reinforcement Particles to Reduce Material Cost

  • Original Paper
  • Published:
Silicon Aims and scope Submit manuscript

Abstract

Reducing weight is a crucial factor in automobile industries for structural applications. Waste management includes the collection of storage and recycling of waste. Indians are producing around 230 million tons of waste a year because of the world’s largest population. An attempt was made in varying weight fractions to develop magnesium hybrid composites using the powder metallurgy (P/M) technique. The mechanical properties like micro-hardness, tensile, impact strength are analyzed. The size distribution and physical properties like FTIR, density are tested for magnesium hybrid composites. Microstructure analysis is taken using a scanning electron microscope (SEM), Energy-dispersive X-ray Spectroscopy (EDS) and X-ray powder diffraction (XRD) are analyzed. The waste materials are not only found abundantly but also a threat to the environment. It is a good additive for composite materials, which turns industrial-waste into industrial-wealth. The present study’s hypothesis is the utilization of waste materials into raw materials that solves storage and reduces material cost will favor industrial sectors. The current work examines the tribology using pin-on-disc apparatus by varying applied loads, sliding speeds with sliding distances. Wear debris, and worn surfaces have been analyzed to predict material behavior. The results reveal that superior wear resistance is achieved in AZ91D/7.5% (SiO2–HA) hybrid composite compare with other composites.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Shen J, Zou B, Dong S, Cai X, Cao X (2019) Fabrication and characterization of TiB2-TiC-co wear-resistant coatings on AZ91D magnesium alloy. Surf Coat Technol 25(364):358–368

    Article  Google Scholar 

  2. Vinod B, Ramanathan S, Anandajothi M (2019) A novel approach for utilization of agro-industrial waste materials as reinforcement with Al-7Si-0.3 mg matrix hybrid composite on tribological behaviour. SN Appl Sci 1(1):62

    Article  Google Scholar 

  3. Purohit R, Dewang Y, Rana RS, Koli D, Dwivedi S (2018) Fabrication of magnesium matrix composites using powder metallurgy process and testing of properties. Mater Today Proceedings 5(2):6009–6017

    Article  CAS  Google Scholar 

  4. Bommala VK, Krishna MG, Rao CT (2019) Magnesium matrix composites for biomedical applications: a review. J Magnes Alloy 7(1):72–79

    Article  CAS  Google Scholar 

  5. Dev S, Aherwar A, Patnaik A (2019) Preliminary evaluations on development of recycled porcelain reinforced LM-26/Al-Si10Cu3Mg1 alloy for piston materials. Silicon 11(3):1557–1573

    Article  CAS  Google Scholar 

  6. García-Rodríguez S, Torres B, Maroto A, López AJ, Otero E, Rams J (2017) Dry sliding wear behavior of globular AZ91 magnesium alloy and AZ91/SiCp composites. Wear 15(390):1–10

    Article  Google Scholar 

  7. Bonnah RC, Fu Y, Hao H (2019) Microstructure and mechanical properties of AZ91 magnesium alloy with minor additions of Sm, Si and Ca elements. China Foundry 16(5):319–325

    Article  Google Scholar 

  8. Barbara D, Marta J, Beata SM, Florian R (2016) Use of eggshells as a raw material for production of calcium preparations. Czech J Food Sci 34(4):313–317

    Article  Google Scholar 

  9. Ummartyotin S, Tangnorawich B (2015) Utilization of eggshell waste as raw material for synthesis of hydroxyapatite. Colloid Polym Sci 293(9):2477–2483

    Article  CAS  Google Scholar 

  10. Vinod B, Ramanathan S (2018) Effect of Zener-Hollomon parameter on the flow behaviour and microstructure evolution of Al alloy with organic-inorganic hybrid composites. Int J Plast Technol 22(1):137–160

    Article  CAS  Google Scholar 

  11. Bakar RA, Yahya R, Gan SN (2016) Production of high purity amorphous silica from rice husk. Procedia Chem 19:189–195

    Article  Google Scholar 

  12. Akkaş M, Boz M (2019) Investigation of the compressibility and sinterabilty of AZ91 powder production and particle production by gas atomisation method. J Magnes Alloy 7(3):400–413

    Article  Google Scholar 

  13. Lan J, Yang Y, Li X (2004) Microstructure and microhardness of SiC nanoparticles reinforced magnesium composites fabricated by ultrasonic method. Mater Sci Eng A386(1–2):284–290

    Article  CAS  Google Scholar 

  14. Ramanathan S, Vinod B (2018) Tribological characteristics of aluminium matrix reinforced with organic and inorganic particulates. J Adv Microsc Res 13(2):244–253

    Article  Google Scholar 

  15. Aravindan S, Rao PV, Ponappa K (2015) Evaluation of physical and mechanical properties of AZ91D/SiC composites by two step stir casting process. J Magnes Alloy 3(1):52–62

    Article  CAS  Google Scholar 

  16. Zhou X, Su D, Wu C, Liu L (2012) Tensile mechanical properties and strengthening mechanism of hybrid carbon nanotube and silicon carbide nanoparticle-reinforced magnesium alloy composites. J Nanomater 2012:7

    Google Scholar 

  17. Vinod B, Ramanathan S, Anandajothi M (2018) Effect of organic and inorganic reinforcement on tribological behaviour of aluminium A356 matrix hybrid composite. J Bio TriboCorros 4(3):45

    Google Scholar 

  18. Zheng L, Nie H, Liang W, Wang H, Wang Y (2016) Effect of pre-homogenizing treatment on microstructure and mechanical properties of hot-rolled AZ91 magnesium alloys. J Magnes Alloy 4(2):115–122

    Article  CAS  Google Scholar 

  19. Padmanaban R, Govindaraju M (2020) Synthesis and characterization of magnesium alloy surface composite (AZ91D-SiO2) by friction stir processing for bioimplants. Silicon 12:1085–1102

    Article  Google Scholar 

  20. Melnikov ES, Surmeneva MA, Tyurin AI, Pirozhkova TS, Shuvarin IA, Prymak O, Epple M, Surmenev RA (2017) Improvement of the mechanical properties of AZ91D magnesium alloys by deposition of thin hydroxyapatite filminNano hybrids and composites. Trans Tech Pub 13:355–361

    Google Scholar 

  21. Zhao FZ, Feng XH, Yang YS (2016) Microstructure and mechanical properties of CNT-reinforced AZ91D composites fabricated by ultrasonic processing. Acta Metall Sin-Eng l29(7):652–660

    Article  Google Scholar 

  22. Shao Z, Zhang F, Zhao R, Shen X (2016) Preparation of composite coating on AZ91d magnesium alloy by silica sol-micro-arc oxidation. Surf Rev Lett 23(04):1650029

    Article  CAS  Google Scholar 

  23. Liu JR, Chen HK, Zhao L, Huang WD (2009) Oxidation behaviour of molten magnesium and AZ91D magnesium alloy in 1,1, 1,2-tetrafluoroethane/air atmospheres. Corros Sci 51(1):129–134

    Article  CAS  Google Scholar 

  24. Rončević IŠ, Grubač Z, Metikoš-Huković M (2014) Electrodeposition of hydroxyapatite coating on AZ91D alloy for biodegradable implant application. Int J Electro chem Sci 9:5907

    Google Scholar 

  25. Yuan QH, Fu DM, Zeng XS, Yong LI (2017) Fabrication of carbon nanotube reinforced AZ91D composite with superior mechanical properties. Trans Nonferrous Met Soc 27(8):1716–1724

    Article  CAS  Google Scholar 

  26. Aatthisugan I, Rose AR, Jebadurai DS (2017) Mechanical and wear behaviour of AZ91D magnesium matrix hybrid composite reinforced with boron carbide and graphite. J Magnes alloy 5(1):20–25

    Article  CAS  Google Scholar 

  27. Huang SJ, Jeng YR, Semenov VI, Dai YZ (2011) Particle size effects of silicon carbide on wear behavior of SiCp-reinforced magnesium matrix composites. Tribol Lett 42(1):79–87

    Article  CAS  Google Scholar 

  28. Lopez AJ, Rodrigo P, Torres B, Rams J (2011) Dry sliding wear behaviour of ZE41A magnesium alloy. Wear 271(11–12):2836–2844

    Article  CAS  Google Scholar 

  29. Wang SQ, Yang ZR, Zhao YT, Wei MX (2010) Sliding wear characteristics of AZ91D alloy at ambient temperatures of 25-200°C. Tribol Lett 38(1):39–45

    Article  CAS  Google Scholar 

  30. Ilanaganar E, Anbuselvan S (2018) Wear mechanisms of AZ31B magnesium alloy during dry sliding condition. Mater Today Pro 5(1):628–635

    Article  CAS  Google Scholar 

  31. Mehta DS, Masood SH, Song WQ (2004) Investigation of wear properties of magnesium and aluminum alloys for automotive applications. J Mater Process 155:1526–1531

    Article  Google Scholar 

  32. Girish BM, Satish BM, Sarapure S, Somashekar DR, Basawaraj (2015) Wear behavior of magnesium alloy AZ91 hybrid composite materials. Tribol Trans 58(3):481–489

    Article  CAS  Google Scholar 

  33. Vignesh RV, Padmanaban R, Govindaraju M (2020) Study on the corrosion and wear characteristics of magnesium alloy AZ91D in simulated body fluids. Bull Mater Sci 43(1):8

    Article  Google Scholar 

  34. Qingju Q, Yongbing L, Xiaohong Y (2003) Friction and wear characteristics of mg-Al alloy containing rare earth. J Rare Earth 21(2):157–162

  35. Findik F (2014) Latest progress on tribological properties of industrial materials. Mater Des 1(57):218–244

    Article  Google Scholar 

  36. Prabhu TR, Varma VK, Vedantam S (2014) Tribological and mechanical behavior of multilayer cu/SiC+ gr hybrid composites for brake friction material applications. Wear 317(1–2):201–212

    Article  Google Scholar 

  37. Jia J, Xu Y, Yang Y, Chen C, Liu W, Hu L, Luo J (2017) Microstructure evolution of an AZ91D magnesium alloy subjected to intense plastic straining. J Alloys Compd 15(721):347–362

    Article  Google Scholar 

  38. Parande G, Manakari V, Kopparthy SD, Gupta M (2020) A study on the effect of low-cost eggshell reinforcement on the immersion, damping and mechanical properties of magnesium-zinc alloy. Compos Part B-Eng 1(182):107650

    Article  Google Scholar 

  39. Zaman T, Mostari M, Mahmood MA, Rahman MS (2018) Evolution and characterization of eggshell as a potential candidate of raw material. Cerâmica 64(370):236–241

    Article  CAS  Google Scholar 

Download references

Acknowledgments

The corresponding author wishes to thank the Department of Mechanical Engineering, Priyadarshini College of Engineering and Technology, Nellore, for providing facilities and necessary support in conducting experiments and discussions in the research work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Anandajothi.

Ethics declarations

Conflict of Interest

The authors declare that there is no conflict of interest.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Anandajothi, M., Vinod, B. Tribological Behavior of Magnesium Hybrid Composite: Effect of Amorphous Silica-Solid Waste Reinforcement Particles to Reduce Material Cost. Silicon 14, 47–64 (2022). https://doi.org/10.1007/s12633-020-00769-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12633-020-00769-8

Keywords

Navigation