Abstract
Graphene has attained a considerable amount of popularity as an attractive ultra-thin reinforcement for nickel (Ni) matrix composites in recent years. However, its excellent reinforcement efficiency is suffered from the agglomeration of graphene nanosheets in manufacturing process and the poor bonding strength of graphene with Ni matrix. To overcome these two problems, one of the efficient strategies is to in-situ grow graphene reinforcements on Ni particles for powder metallurgy. This work aims to synthesize uniform graphene@Ni composite particles by using polymethyl methacrylate (PMMA) as the solid sources for chemical vapor deposition (CVD) process. The results demonstrate that few-layer or multilayer graphene with different morphologies can be grown on the particles by controlling the PMMA content and annealed temperature, respectively. The optimum condition for the formation of high-quality few-layer graphene is 1.0 mg·ml−1 PMMA and 900 °C. A competition mechanism rises from the growth kinetic, and the spatial confinement effect has led to the formation of graphene with different microstructures and morphologies.
Graphic abstract
Similar content being viewed by others
References
Chen DR, Chiu SK, Wu MP, Hsu CC, Ting CC, Hofmann M, Hsieh YP. Ink-jet patterning of graphene by cap assisted barrier-guided CVD. RSC Adv. 2019;9(29):105.
Liu A, Xia Z, Zhou W, Huang S. Well-dispersed hematite nanoparticles decorating graphene nanosheets: characterization and performance for methyl orange removal. J Environ Chem Eng. 2017;5(6):6039.
Gnisci A, Shi J. Ethanol-CVD growth of sub-mm single-crystal graphene on flat Cu surfaces. J Phys Chem C. 2018;122(50):28830.
Chen ZP, Ren WC, Liu LB, Gao LB, Pei SF, Wu ZS, Zhao JP, Cheng HM. Bulk growth of mono- to few-layer graphene on nickel particles by chemical vapor deposition from methane. Carbon. 2010;48(12):3543.
Chen XP, Zhang LL, Chen SS. Large area CVD growth of graphene. Synthetic Met. 2015;210:95.
Bhadauria A, Singh LK, Laha T. Combined strengthening effect of nanocrystalline matrix and graphene nanoplatelet reinforcement on the mechanical properties of spark plasma sintered aluminum based nanocomposites. Mater Sci Eng A Struct. 2019;749:14.
Zhang X, Xu CY, Liu BX, Ji PG, He JN, Wang GK, Yin FX. Thickness effect of graphene film on optimizing the interface and mechanical properties of Cu/Ni multilayer composites. Mater Sci Eng A Struct. 2020;798:140111.
Zhang XH, Li XX, Liu WJ, Fan YQ, Che H, Liang TX. Preparation and tribological behavior of electrodeposited Ni-W-GO composite coatings. Rare Met. 2019;38(7):695.
Liu YY, Liu Y, Zhang Q, Zhang CL, Wang J, Wu YX, Han PD, Gao ZP, Wang LP, Wu XL. Control of the microstructure and mechanical properties of electrodeposited graphene/Ni composite. Mater Sci Eng A Struct. 2018;727:133.
Yoo SC, Lee J, Hong SH. Synergistic outstanding strengthening behavior of graphene/copper nanocomposites. Compos B Eng. 2019;176:107235.
Zhou BY, Fan SJ, Fan YC, Zheng Q, Zhang X, Jiang W, Wang LJ. Recent progress in ceramic matrix composites reinforced with graphene nanoplatelets. Rare Met. 2020;39(5):513.
Zhang X, Shi CS, Liu EZ, He F, Ma LY, Li QY, Li JJ, Bacsa ZNQ, He CN. Achieving high strength and high ductility in metal matrix composites reinforced with adiscontinuous three-dimensional graphene-like network. Nanoscale. 2017;9:11929.
Li JL, Wang XD, Wu Y, Cao Z, Guo JQ, Zhang HP. Microstructure and mechanical properties of aluminium–matrix composite with different graphene contents. Chin J Rare Met. 2018;42(3):252.
Zhao T, Liu ZB, Xin X, Cheng HM, Ren WC. Defective graphene as a high-efficiency Raman enhancement substrate. J Mater Sci Technol. 2019;35(9):1996.
Madito MJ, Matshoba KS, Ochai-Ejeh FU, Mongwaketsi N, Mtshali CB, Fabiane M, Manyala N. Nickel–copper graphene foam prepared by atmospheric pressure chemical vapour deposition for supercapacitor applications. Surf Coat Tech. 2020;383:125230.
Son M, Ham MH. Low-temperature synthesis of graphene by chemical vapor deposition and its applications. FlatChem. 2017;5:40.
Nagai Y, Sugime H, Noda S. Minute-synthesis of continuous graphene films by chemical vapor deposition on Cu foils rolled in three dimensions. Chem Eng Sci. 2019;201:319.
Li Y, Wang GF, Liu Q, Yang M. Ni/GO nanocomposites and its plasticity. Manuf Rev. 2015;2:1.
Li MX, Che HW, Liu XY, Liang SX, Xie HL. Highly enchanced mechanical properties in Cu matrix composites reinforced with graphene decorated metallic nanoparticles. J Mater Sci. 2014;49:3725.
Liu P, Zhu EF, Yan CX, Ling ZC, Shi QN. Strength and electrical properties of graphene reinforced copper matrix composites with different nickel contents. Chin J Rare Met. 2018;42(7):735.
Hu Z, Tong G, Lin D, Chen C, Guo H, Xu J, Zhou L. Graphene-reinforced metal matrix nanocomposites—a review. Mater Sci Tech Load. 2016;32(9):1.
Wang LD, Cui Y, Li B, Yang S, Li RY, Vajtai R, Fei WD. High apparent strengthening efficiency for reduced graphene oxide in copper matrix composites produced by molecule-level mixing and high-shear mixing. RSC Adv. 2015;5(63):51193.
Jiang JL, He XX, Du JF, Pang XJ, Yang H, Wei ZQ. In-situ fabrication of grapheme–nickel matrix composites. Mater Lett. 2018;220:178.
Fu K, Zhang X, Shi CS, Liu EZ, He F, Li JJ, Zhao NQ, He CN. An approach for fabrication Ni@graphene reinforced nickel matrix composites with enhanced mechanical properties. Mater Sci Eng A Struct. 2018;715:108.
Janthon P, Viñes F, Sirijaraensre J, Limtrakul J, Illas F. Carbon dissolution and segregation in platinum. Catal Sci Technol. 2017;7(4):807.
Gawlik G, Ciepielewski P, Baranowski JM. Study of implantation defects in CVD graphene by optical and electrical methods. Appl Sci Basel. 2019;9:544.
Hao YF, Wang YY, Wang L, Ni ZH, Wang ZQ, Wang R, Koo CK, Shen ZX, Thong JTL. Probing layer number and stacking order of few-layer graphene by Raman spectroscopy. Small. 2010;6(2):195.
Bousmina M. In: Jawaid M, Bouhfid R, Qaiss AEK, editors. Functionalized graphene nanocomposites and their derivatives: synthesis, processing and applications. Oxford: Elsevier; 2018. 1.
Liu X, Fu L, Liu N, Gao T, Zhang YF, Liao L, Liu ZF. Segregation growth of graphene on Cu–Ni alloy for precise layer control. J Phys Chem C. 2011;115:11976.
Shen C, Yan XZ, Qing FZ, Niu XB, Stehle R, Mao SS, Zhang WL, Li XS. Criteria for the growth of large-area adlayer-free monolayer graphene films by chemical vapor deposition. J Materiomics. 2019;5(3):463.
Acknowledgements
This study was financially supported by the National Natural Science Foundation of China (Nos. 51801133, U1860204 and 51871159), the Natural Science Foundation of Shanxi Province (Nos. 201801D221125 and 201801D221135) and the Undergraduate Training Program for Innovation and Entrepreneurship of Shanxi Province (No. 201808).
Author information
Authors and Affiliations
Corresponding authors
Electronic supplementary material
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Zheng, F., Liu, Y., Zhang, CL. et al. Direct chemical vapor deposition growth of graphene on Ni particles using solid carbon sources. Rare Met. 40, 2275–2280 (2021). https://doi.org/10.1007/s12598-020-01610-2
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12598-020-01610-2