Abstract
In this article, the effect of sulfur on the reduction of Fe concentration in aluminum alloy scraps was investigated. The iron content decreases from 1.224 wt% to <0.854 wt% and achieves an optimal ratio of 30 % when the sulfur addition is 3 %. Thermodynamic calculations, the X-ray diffraction (XRD), scanning electron microscope (SEM), and differential scanning calorimetry (DSC) analyses of the sample indicate that the formation of FeS can occur spontaneously in molten aluminum with the addition of sulfur. The mechanism of Fe-removing purification process was also discussed.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs12598-014-0347-7/MediaObjects/12598_2014_347_Fig1_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs12598-014-0347-7/MediaObjects/12598_2014_347_Fig2_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs12598-014-0347-7/MediaObjects/12598_2014_347_Fig3_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs12598-014-0347-7/MediaObjects/12598_2014_347_Fig4_HTML.gif)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs12598-014-0347-7/MediaObjects/12598_2014_347_Fig5_HTML.gif)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs12598-014-0347-7/MediaObjects/12598_2014_347_Fig6_HTML.gif)
Similar content being viewed by others
References
Gronostajski J, Matuszak A. The recycling of metals by plastic deformation: an example of recycling of aluminium and its alloys chips. J Mater Process Technol. 1999;92(8):35.
Khoei AR, Masters I, Gethin DT. Design optimisation of aluminium recycling processes using Taguchi technique. J Mater Process Technol. 2002;127(1):96.
Liu Z, Chen QC, Guo S. Effects of different content Al-5Ti-B refiner on microstructure and mechanical properties of ZA4-1 alloy. Chin J Rare Met. 2013;37(5):708.
Wu YY, Cui XL, Liu XF, Lu K. Relationship of Ca, B, and AlP in Al-12.6 Si alloy. Rare Met. 2013;32(3):247.
Li YH, Zhang W, Dong C, Makino A. Effects of Cu, Fe and Co addition on the glass-forming ability and mechanical properties of Zr-Al-Ni bulk metallic glasses. Sci China-Phys Mech Astron. 2012;55(12):2367.
Moustafa MA. Effect of iron content on the formation of β-Al5FeSi and porosity in Al–Si eutectic alloys. J Mater Process Technol. 2009;209(1):605.
Sukiennik M. A kinetic study on the nucleation and growth of the Al8FeMnSi2 intermetallic compound. Intermetallics. 1998;6(3):217.
Gao JW, Shu D, Wang J, Shun BD. Effects of Na2B4O7 on the elimination of iron from aluminum melt. Scr Mater. 2007;57(3):197.
Zahedi H, Emamy M, Razaghian A, Mahta M, Campbell J, Tiryakioğlu M. The effect of Fe-rich intermetallics on the Weibull distribution of tensile properties in a cast Al-5Si-3Cu-1Fe-0.3 Mg alloy. Metall Mater Trans A. 2007;38(3):659.
Campbell J. The solidification characteristics of Fe-rich intermetallics in Al-11.5 Si-0.4 Mg cast alloys. Metall Mater Trans A. 2004;35:1425.
Cao X, Saunders N, Campbell J. Effect of iron and manganese contents on convection-free precipitation and sedimentation of primary α-Al (FeMn) Si phase in liquid Al-11.5 Si-0.4 Mg alloy. J Mater Sci. 2004;39(7):2303.
de Moraes HL, de Oliveira JR, Espinosa DCR, Tenório JAS. Removal of iron from molten recycled aluminum through intermediate phase filtration. Mater Trans. 2006;47(7):1731.
Gao JW, Shu D, Wang J, Shun BD. Study on iron purification from aluminium melt by Na2B4O7 flux. Mater Sci Technol. 2009;25(5):619.
Gao JW. Effect and mechanism of iron removal from aluminum melt by boron compounds. Shanghai: Shanghai Jiao Tong University; 2010. 119.
Dinnis CM, Taylor JA, Dahle AK. As-cast morphology of iron-intermetallics in Al–Si foundry alloys. Scr Mater. 2005;53(8):955.
Boettinger WJ, Kattner UR. On differential thermal analyzer curves for the melting and freezing of alloys. Metall Mater Trans A. 2002;33(6):1779.
Ye DL, Hu JH. Practical Thermodynamic Data Handbook of Inorganic Substances. Beijing: Metallurgical Industry Press; 2002. 561.
Liang YJ, Che YC. Handbook of Thermodynamic Data of Inorganic Compounds. Shenyang: Northeast University Press; 1993. 522.
Acknowledgments
This study was financially supported by the National Natural Science Foundation for Young Scholars of China (No. 51105393), the Key Project of Industry-University-Research of Chinese Ministry of Education and Guangdong Province (No. 2012A090300016), the Science and Technique Foundation of Chongqing Municipal (No. CTCS2010AA4045), the Independent Innovation Foundation of Shandong Province (No. 20126301), the Fundamental Research Funds for the Central Universities (No. CDJXS11132226), and the Natural Science Foundation of Guangxi University of Science and Technology (No. 1307101)
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Fan, C., Long, SY., Wang, T. et al. Reduction of Fe concentration in Al–4Si–1Fe–1Cu–0.5Zn–0.5Mn alloys with S. Rare Met. 35, 320–324 (2016). https://doi.org/10.1007/s12598-014-0347-7
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12598-014-0347-7