Skip to main content
Log in

Reduction of Fe concentration in Al–4Si–1Fe–1Cu–0.5Zn–0.5Mn alloys with S

  • Published:
Rare Metals Aims and scope Submit manuscript

Abstract

In this article, the effect of sulfur on the reduction of Fe concentration in aluminum alloy scraps was investigated. The iron content decreases from 1.224 wt% to <0.854 wt% and achieves an optimal ratio of 30 % when the sulfur addition is 3 %. Thermodynamic calculations, the X-ray diffraction (XRD), scanning electron microscope (SEM), and differential scanning calorimetry (DSC) analyses of the sample indicate that the formation of FeS can occur spontaneously in molten aluminum with the addition of sulfur. The mechanism of Fe-removing purification process was also discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  1. Gronostajski J, Matuszak A. The recycling of metals by plastic deformation: an example of recycling of aluminium and its alloys chips. J Mater Process Technol. 1999;92(8):35.

    Article  Google Scholar 

  2. Khoei AR, Masters I, Gethin DT. Design optimisation of aluminium recycling processes using Taguchi technique. J Mater Process Technol. 2002;127(1):96.

    Article  Google Scholar 

  3. Liu Z, Chen QC, Guo S. Effects of different content Al-5Ti-B refiner on microstructure and mechanical properties of ZA4-1 alloy. Chin J Rare Met. 2013;37(5):708.

    Google Scholar 

  4. Wu YY, Cui XL, Liu XF, Lu K. Relationship of Ca, B, and AlP in Al-12.6 Si alloy. Rare Met. 2013;32(3):247.

    Article  Google Scholar 

  5. Li YH, Zhang W, Dong C, Makino A. Effects of Cu, Fe and Co addition on the glass-forming ability and mechanical properties of Zr-Al-Ni bulk metallic glasses. Sci China-Phys Mech Astron. 2012;55(12):2367.

    Article  Google Scholar 

  6. Moustafa MA. Effect of iron content on the formation of β-Al5FeSi and porosity in Al–Si eutectic alloys. J Mater Process Technol. 2009;209(1):605.

    Article  Google Scholar 

  7. Sukiennik M. A kinetic study on the nucleation and growth of the Al8FeMnSi2 intermetallic compound. Intermetallics. 1998;6(3):217.

    Article  Google Scholar 

  8. Gao JW, Shu D, Wang J, Shun BD. Effects of Na2B4O7 on the elimination of iron from aluminum melt. Scr Mater. 2007;57(3):197.

    Article  Google Scholar 

  9. Zahedi H, Emamy M, Razaghian A, Mahta M, Campbell J, Tiryakioğlu M. The effect of Fe-rich intermetallics on the Weibull distribution of tensile properties in a cast Al-5Si-3Cu-1Fe-0.3 Mg alloy. Metall Mater Trans A. 2007;38(3):659.

    Article  Google Scholar 

  10. Campbell J. The solidification characteristics of Fe-rich intermetallics in Al-11.5 Si-0.4 Mg cast alloys. Metall Mater Trans A. 2004;35:1425.

    Article  Google Scholar 

  11. Cao X, Saunders N, Campbell J. Effect of iron and manganese contents on convection-free precipitation and sedimentation of primary α-Al (FeMn) Si phase in liquid Al-11.5 Si-0.4 Mg alloy. J Mater Sci. 2004;39(7):2303.

    Article  Google Scholar 

  12. de Moraes HL, de Oliveira JR, Espinosa DCR, Tenório JAS. Removal of iron from molten recycled aluminum through intermediate phase filtration. Mater Trans. 2006;47(7):1731.

    Article  Google Scholar 

  13. Gao JW, Shu D, Wang J, Shun BD. Study on iron purification from aluminium melt by Na2B4O7 flux. Mater Sci Technol. 2009;25(5):619.

    Article  Google Scholar 

  14. Gao JW. Effect and mechanism of iron removal from aluminum melt by boron compounds. Shanghai: Shanghai Jiao Tong University; 2010. 119.

    Google Scholar 

  15. Dinnis CM, Taylor JA, Dahle AK. As-cast morphology of iron-intermetallics in Al–Si foundry alloys. Scr Mater. 2005;53(8):955.

    Article  Google Scholar 

  16. Boettinger WJ, Kattner UR. On differential thermal analyzer curves for the melting and freezing of alloys. Metall Mater Trans A. 2002;33(6):1779.

    Article  Google Scholar 

  17. Ye DL, Hu JH. Practical Thermodynamic Data Handbook of Inorganic Substances. Beijing: Metallurgical Industry Press; 2002. 561.

    Google Scholar 

  18. Liang YJ, Che YC. Handbook of Thermodynamic Data of Inorganic Compounds. Shenyang: Northeast University Press; 1993. 522.

    Google Scholar 

Download references

Acknowledgments

This study was financially supported by the National Natural Science Foundation for Young Scholars of China (No. 51105393), the Key Project of Industry-University-Research of Chinese Ministry of Education and Guangdong Province (No. 2012A090300016), the Science and Technique Foundation of Chongqing Municipal (No. CTCS2010AA4045), the Independent Innovation Foundation of Shandong Province (No. 20126301), the Fundamental Research Funds for the Central Universities (No. CDJXS11132226), and the Natural Science Foundation of Guangxi University of Science and Technology (No. 1307101)

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Chao Fan.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fan, C., Long, SY., Wang, T. et al. Reduction of Fe concentration in Al–4Si–1Fe–1Cu–0.5Zn–0.5Mn alloys with S. Rare Met. 35, 320–324 (2016). https://doi.org/10.1007/s12598-014-0347-7

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12598-014-0347-7

Keywords

Navigation