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Study of Heat Generation and Cutting Accuracy Depending on Spindle Rotation Speed Change in Ultra-Precision Cutting Using ECTS

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Abstract

At present, ultra-precision cutting technology has been studied in Korean research institutes, focusing on development of ultra-precision cutting tool technology and ultra-precision control engineering. However, the developed technologies are still far behind advanced countries. It focuses on metals including aluminum, copper and nickel, and nonmetals including plastics, silicone and germanium which require high precision while using a lathe. It is hard to implement high precision by grinding the aforementioned materials. To address the issue, the ultra-precision cutting technology has been developing by using ultra-precision machine tools very accurate and strong, and diamond tools highly abrasion-resistant. To address this issue, this study aims to conduct ultra-precision cutting by using ECTS (Error Compensation Tool Servo) to improve motion precision of elements and components, and compensate for motion errors in real time. An IR camera is used for analyzing cutting accuracy differences depending on the heat generated in diamond tools in cutting to examine the heat generated in cutting to study cutting accuracy depending on generated heat.

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Abbreviations

Fm:

main cutting force

Fr:

radial/thrust cutting force

Fa:

feed cutting force

N:

shape function

â :

parameter

B :

deformation rate matrix

E :

Young’s modulus

v :

Poisson ratio

σ ij :

stress

ε ij :

deformation rate

f e :

applied force

K e :

element rigidity matrix

a e :

knot parameter

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Authors and Affiliations

  1. Department of Mechanical System Engineering, Graduate School, Chosun University, 309, Pilmun-daero, Dong-gu, Gwangju, 61452, Republic of Korea

    Gyung-Il Lee, Jia-Chen Gao & Yoon-Soo Jung

  2. Department of Mechanical System Engineering, Chosun University, 309, Pilmun-daero, Dong-gu, Gwangju, 61452, Republic of Korea

    Jae-Yeol Kim

Authors
  1. Gyung-Il Lee
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  2. Jia-Chen Gao
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  3. Yoon-Soo Jung
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  4. Jae-Yeol Kim
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Correspondence to Jae-Yeol Kim.

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Lee, GI., Gao, JC., Jung, YS. et al. Study of Heat Generation and Cutting Accuracy Depending on Spindle Rotation Speed Change in Ultra-Precision Cutting Using ECTS. Int. J. Precis. Eng. Manuf. 19, 265–269 (2018). https://doi.org/10.1007/s12541-018-0031-1

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  • DOI: https://doi.org/10.1007/s12541-018-0031-1

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