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Enhanced Interfacial Joining Strength of Mg/Ti Bimetal Casting via 3D-Printed Ti-Based Lattice Material

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Abstract

This study innovatively joins magnesium and titanium alloys by incorporating a 3D-printed lattice structure into a magnesium alloy melt via compound casting. Simulation results highlight the significant effect of the length-to-diameter ratio (l/ds) and node-to-strut diameter ratio (dn/ds) on joint strength, with the inclination angle (ω) deemed negligible. X-ray microcomputed tomography reveals a minimal 0.048% porosity in the bimetal joint with a cell dimension of 9 mm, prepared at a casting temperature of 730 °C. Experimental validation affirms the optimized lattice structure yielding impressive Mg/Ti composite joining strength (95.4 MPa) and fracture energy (8987 J). This optimal structure with l/ds, dn/ds, and ω of 5.8, 2.4, and 56° respectively, leverages rough surface texture from selective laser melting, promoting a serrated interface for enhanced Mg/Ti bimetallic bonding.

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Data Availability

The data that support the findings of this study are available from the corresponding author, [author initials], upon reasonable request.

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Acknowledgements

This work was supported by the National Natural Science Foundation of China (51875062 and 52205336), and China Postdoctoral Science Foundation (2021M700567).

Funding

National Natural Science Foundation of China, 51875062, Jian-hua Zhao, 52205336, Cheng Gu, China Postdoctoral Science Foundation, 2021M700567, Cheng Gu

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Authors and Affiliations

  1. College of Materials Science and Engineering, Chongqing University, Chongqing, 400045, China

    Yuanbing Wu, Jianhua Zhao, Likun Yu & Cheng Gu

  2. National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing, 400044, China

    Jianhua Zhao & Cheng Gu

  3. National Key Laboratory of Advanced Casting Technologies, Chongqing, 400044, China

    Jianhua Zhao & Cheng Gu

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YW: conceptualization, methodology, writing—original draft. JZ: formal analysis, funding acquisition, supervision. CG: review & editing, data curation. LY: investigation, data curation.

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Wu, Y., Zhao, J., Yu, L. et al. Enhanced Interfacial Joining Strength of Mg/Ti Bimetal Casting via 3D-Printed Ti-Based Lattice Material. Met. Mater. Int. (2024). https://doi.org/10.1007/s12540-024-01640-w

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