Skip to main content
Log in

Role of PbO-based glass frit in Ag thick-film contact formation for crystalline Si solar cells

  • Published:
Metals and Materials International Aims and scope Submit manuscript

Abstract

The reactions between Ag pastes containing two types of PbO-based glass frits and an n-type (100) Si wafer during firing in air at 800 °C were investigated in order to understand the mechanism for the formation of inverted pyramidal Ag crystallites at the Si interface as well as the effect of the PbO content of the glass frit on Ag crystallite formation. Inverted pyramidal Ag crystallites were formed by the precipitation of Ag atoms dissolved in fluidized glass during the subsequent cooling process after firing. PbO in the glass frit did not participate directly in the reaction with the Si wafer. However, its content had a strong influence on the reaction rate at the glass/Si interface and, thus, on the size and distribution of the Ag crystallites. The effect of the PbO content in the glass could be understood from the higher Ag solubility and lower viscosity of the glass at the firing temperature with increasing PbO content. Based on the experimental results, a model was proposed for the formation of Ag crystallites at the glass/Si interface during the firing process of screen-printed thick-film Ag metallization.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. R. J. S. Young and A. F. Carroll, Proc. 16 th European Photovoltaic Solar Energy Conf., p. 1731, Glasgow, UK (2000).

  2. G. Schubert, F. Huster, and P. Fath, Proc. Photovoltaic in Europe Conf., p.343, Rome, Italy (2002).

  3. C. Ballif, D.M. Huljic, A. Hessler-Wyser, and G. Willeke, Proc. 29th IEEE Photovoltaic Specialists Conf., p.360, Glasgow, UK (2002).

  4. C. Ballif, D.M. Huljic, G. Willeke, and A. Hessler-Wyser, Appl. Phys. Lett. 82, 1878 (2003).

    Article  ADS  CAS  Google Scholar 

  5. G. Schubert, F. Huster, and P. Fath, Proc. 19 th European Photovoltaic Solar Energy Conf., p.813, Paris, France (2004).

  6. M. M. Hilali, B. To, and A. Rohatgi, Proc. 14 th Workshop on Crystalline Silicon Solar Cell & Modules: Materials and Processes, p.109, Winter Park, Colorado (2004).

  7. M. M. Hilali, M. M. Al-Jassim, B. To, H. Mountinho, A. Rohatgi, and S. Asher, J. Electrochem. Soc. 152, 742 (2005).

    Article  Google Scholar 

  8. M. M. Hilali, S. Srindharan, C. Khadilkar, A. Shaikh, A. Rohatgi, and S. Kim, J. Electron. Mater. 35, 2041 (2006).

    Article  ADS  CAS  Google Scholar 

  9. G. Schubert, F. Huster, and P. Fath, Sol. Eng. Mater. Sol. C. 90, 3399 (2006).

    Article  CAS  Google Scholar 

  10. B. Sopori, V. Mehta, P. Rupnowski, J. Appel, M. Romero, H. Moutinho, D. Domine, B. To, R. Reedy, M. Al-Jassim, A. Shaikh, N. Merchant, C. Khadilkar, D. Carlson, and M. Bennet, Proc. 17 th Workshop on Crystalline Silicon Solar Cells & Modules: Materials and Processes, p.93, Vail, Colorado (2007).

  11. J. Hoornstra, G. Schubert, K. Broek, F. Granek, and C. LePrince, Proc. 31 st IEEE Photovoltaic Specialists Conf., p.1293, Orlando, Florida (2005).

  12. J. Hoornstra, G. Schubert, C. LePrince, G. Wahl, K. Broek, G. Granek, B. Lenkeit, and J. Horzel, 20 th European Photovoltaic Solar Energy Conf., p.651, Barcelona, Spain (2005).

  13. K. K. Hong, S. B. Cho, J. S. You, J. W. Jeong, S. M. Bea, and J. Y. Huh, Sol. Ener. Mat. Sol. C. 93, 898 (2009).

    Article  CAS  Google Scholar 

  14. S. Takeda, K. Yamamoto, and K. Matsumoto, J. Non-Cryst. Solids. 265, 133 (2000).

    Article  ADS  CAS  Google Scholar 

  15. A. J. Nijdam, J. Suchtelen, J. W. Berenschot, J. G. E. Gardeniers, and M. Elwenspoek, J. Crystal Growth 198–199, 430 (1999).

    Article  Google Scholar 

  16. E. Vazsonyi, K. De Clercq, R. Einhaus, E. Kerschaver, K. Said, J. Poortmans, J. Szlufcik, and J. Nijs, Sol. Eng. Mater. Sol. C. 57, 179 (1999).

    Article  CAS  Google Scholar 

  17. R. Terai and R. Hayami, J. Non-Cryst. Solids 18, 217 (1975).

    Article  ADS  CAS  Google Scholar 

  18. K. Yata and T. Yamaguchi, J. Mater. Sci. 27, 101 (1992).

    Article  ADS  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Joo-Youl Huh.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Hong, KK., Cho, SB., Huh, JY. et al. Role of PbO-based glass frit in Ag thick-film contact formation for crystalline Si solar cells. Met. Mater. Int. 15, 307–312 (2009). https://doi.org/10.1007/s12540-009-0307-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12540-009-0307-1

Keywords

Navigation